QUOTE(bbrock @ Jun 19 2021, 08:18 AM)
Pics would help to see what you have. There should be a short piece of tubing from the fill cap on the pressure bottle that ends with a female threaded fitting to accept a standard schrader (tire) valve. That should connect to a long hose that has a male schrader valve that connects to the short hose on one end, and a female fitting to screw onto the valve on the spare tire. The connection on the short hose lets you refill the spare tire without having to dig it out of the trunk. It sounds like someone might have swapped the valve fitting on the short hose to the bottle to allow pressurizing the bottle directly,
The max pressure for the system is ~42-43 psi. I don't think you are going to get good results just pressurizing the bottle without the spare tire connected. It won't hold enough volume. Remember that gas compresses, but liquid doesn't. So when the bottled is full of fluid, there isn't much volume of compressible air and you'll only get a few squirts before the pressure drops. If you can't use a spare, your best bet is to convert the system to electric. A lot of people do that anyway, but that spare tire system is so ridiculously German that I like it
i'm with bbrock on the original system being so stoopid, its .....just got to be kept.
but sane and rational minds get rid of it. i've kept it. draw your own conclusions about state of mind.
but you got to go right through it, all the hoses to get it back up to speed.
sounds like your missing the line that goes from the short bit off the bottle to the spare tyre. ......and if the hose blows off the steering column - its worse than looking like you pissed your pants because no one has a bladder that big. happened to me about 30 years ago. while i was driving on the freeway. you just got to keep driving and let it finish. the water is cold too. not nice. i can't remember being a baby, but i'm sure it was a more comforting experience doing the real thing.
the original method for ensuring the hoses stay on is fool proof as long as the hoses and rubber bits are all in good unperished condition. a short length of rubber sleeve is used which goes around the hoses where they fit over nipple connections. it can all be remade using replacement sections of hose, including the sleeves. i rebuilt the lot. no pissed pants so far....touch wood. and i have discovered its also stopping at around 28 lbs pressure and not flattening the spare. so i got it all to work again. lots of cleaning out the valves with air guns and soaking in warm water. i also had to replace all the back flow valves in the hoses to the washer jets. you can buy those back flow valves still from porsche.
as i discovered after 31 years of oblivious ownership, thanks to bbrock, you can pump up your spare tyre by disconnecting the two hoses up near the bottle there rather than drag your spare tyre out. boy am i a dumbo. thats the point of why its got the valve and connection up near where you fill the gas tank.
bbrock might be correct about tyre volume making it work, but..........VW did have a version where only the bottle was pressurised. think that was on kombi vans. not sure how that worked. but the bottle was different shape. a slightly different version of the cap and hose is involved.