Having some experience with modifying VDO gauges for various purposes (including converting 914/4 cores to 10K racing tachs, replicating GT 914/6 fuel gauges), I have in the past wondered whether one of the increasingly common GPS-based speedos can be adapted to the look/feel of the classic VDO gauges we know and love.
If you’re not familiar, these units attach to a small GPS antenna placed somewhere in the car where it can get the satellite signals (usually on top of the dash) and calculate ground speed in much the same way as a Sat Nav works out your velocity. Why do this at all? Cable driven speedos have a finite life; needles bounce, gears break, cables wear out (I’m on my 3rd in the 914/6, 6K miles driven), plus that cable run from the rear of the 914 gearbox has to be the worst: under the engine, past the exhaust, through the center tunnel then a 180 degree bend to finish!
Downsides are that you lose the trip meter function - I can live with that. My phone can work out travel distances with sufficient accuracy. I find the colored LED backlighting on the GPS unit somewhat garish; but that should be fixable.
First order of business is to identify a suitable candidate and break it apart to see if it can be adapted to a VDO casing. The unit shown in the photos seems to have multiple suppliers, costing around $60. It has a 160mph maximum scale, along with an LCD display for miles driven. On the rear, an RF connector allows for the connection of the supplied GPS antenna plus cabling, and there are three wired connections to the car: switched 12V, GND and illumination. It has an 85mm overall diameter:
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First step is to disassemble the unit, so I started (as you would with a VDO gauge) by prizing off the bezel. This proved to be somewhat of a pain, but with some effort it came away, giving access to the needle (pulled to remove) and the fascia (thick vinyl, glued on). Once removed, this exposes an upper (mezzanine) bezel, made from clear plastic; the LCD (mileage) display sits flush with this, and below this is a PCB supporting the mechanism and associated circuitry:
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The assembly seemed to be attached to the rear of the plastic casing - but no obvious screw heads were visible, so I took a rotary cutting tool on the Dremel to the rear of the casing, using my best guess on the cut line to avoid destroying anything important, and preserving the power connector. The photos show the results:
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The PCB in fact was supported from the rear on pillars, but the screw heads had been sealed / gooped over. The power connector was preserved, for possible reuse - lucky guess there. The GPS circuitry is on a separate module hot glued to the rear of the casing. This has a connector to the main PCB, as well as a short coax cable out to the RF socket on the rear. With the casing sliced apart, this was easily preserved and set aside for later.
(continues..)