QUOTE(914_1.8t @ Apr 18 2006, 08:09 PM)
Thanks for the suggestions, I will be picking up some 2x2"'s for the floor area like you suggested. I'm using DOM tubing so I guess mine will be a little heavier. Currently I've got 100ft of 1.5" DOM, I'll also pick up some 1" .120 to use for reinforcements.
My plan is to leave the exterior of the car alone and gut everything else, including front rear firewall as you did....only keeping the longs. I don't plan to take the fenders/quarters apart...just leave the body whole with reinforments and build around (on inside) of that.
After being inspired by your thread (really
) I went into the garage and did some chopping and bending. I managed to make the main hoop/roll bar. I'm planning on making the cage off of the longs first and then chopping and doing the floor and building up as on yours.
Anyways, I don't mean to hijak your thread...I'll start another one for my project in case someone would like to see it...thanks again for your suggestions.
Just to clarify the first sentence - I have 2" diameter round bar, not 2x2 square bar. If you want to go with a "boxed" section car, use 2x3, with the 3" as the vertical dimension.
Oh boy, see now you went and got me all excited... I started out to build a rectangular "frame" car but couldn't get 2x3 in chromoly...
And then reread what I just wrote - build a frame car. THAT would be cool, not weigh a ton, and the longs would be in place simply to hold the body structure, not carry loads. With my car, I kept the longs below the doors to have some rigidity regarding the fact I am using stock, heavy doors. The rear section that is still left (the sail panel and the small bit of fender to Dzus the fiberglass) is VERY weak right now. I can grab the little piece of fender and move the sail around a bit. Won't matter as the reinforcements added in my first pics in this post will hold all that in place.
For you, you could run 2x3 box front to rear firewall as a parallel frame (with the correct width to match the mounting locations for the front suspension), then box out the car to the longs, and back and forth at the front nad rear where you want the new firewalls. Then weld the 2x3 along the longs on the inside - making the new frame structure integral to the longs. Now the body is "along for the ride". Add in a roll cage just like mine (tie into the frame, NOT the longs!!), a couple tubes to the front for strut perch mounting and such (similar to mine). Then the rear you could lay out with a mix of round bar and box sections to mount your engine and such. You will be fairly different from mine if you run trailing arms. Watch my link over the next couple weeks - AJ should be starting the five-link rear setup shortly which will be waaaayy easier and slicker to work with than trailing arms and easy to build (you'll already have the 1" diam tubing). Front end will be tubular as well with struts that would also be good to copy if you plan to use struts and not SLA ("double A"). The lower arms, fully adjustable strut perches and spherical "ball joint adapter" pieces were all bought from Kanna Motorsports and I expect them to work fine... we'll see soon enough.
Make sure to add some small strutural tubing like I have to tie into the fenders, rear panel and such to support the body, THEN cut out all of the inner body stuff and rearward longitinals (cut rear part of longs down to the firewall like I did AFTER you lock the body in place - will take a lot less measuring than AJ is doing right now to get the body back into place).
If you are going to stick with the flat Pcar engines, you would need to work at keeping everything removeable from the bottom since they are so wide. Otherwise, the narrow V8 makes the upward removal doable, and the caging of the car much easier. If you could come from the top, you could frame front to rear.
fingers are wearing out...
The reason I support building a "frame" car so much is that any overhead structure is not as necessary for rigidity - though of course helps with torsional loads for sure - notice I say not
as necessary. You could have less internal cage structure and such for a very rigid car making it more streetable.
Think American g-machine cars and you will get what I mean. Solid frames, solid suspensions, minimal overhead structure, very streetable and comfortable with loads of power and cornering on hand. THAT is what I originally intended to build, then went 141mph, car was scary acting, etc etc, full tube crazy car.
My future 70 Mustang fastback project will be diff'ernt - build more for the street with a 500HP engine, but from a 430-ish cube engine, so "milder" running and such. Then I won't want all the cage structure at all. That will be 2x4 DOM framed out with a NASCAR front clip and 3-link rear if that means anything to you. Our 914s are lighter so 2x3 DOM would be fine for you.
Here is a good Nova g-machine project that illustrates the rectangular tubing as a frame with minimal cage structure.
http://www.iimuchfabrication.com/