QUOTE
1. We can use either early 911 69-73 wheel stub axles along with appropriate hubs. These do not have the centering flange or concentric fit that a later model has (74 and later to ????).
Correct. The later "hubs" have that flange, not the stub axles. I personally like the early hub you mentioned as you do not need the spacer. From 1974 on Porsche used a deeper bearing on the 911. To compensate for this, the hub was machined on the backside. Those later hubs can be used but they need to be spaced back out to account for the early 911/914 bearing, as this thread addresses. I've never had an issue with wheel centering on all of the early 911's or 914's I've owned.
QUOTE
2. If the early type are used, can a centering type "puck" be machined to go into the rim, match a shoulder on the hub, and a centering or concentric flange be made to center the rim???? Clear as "mud"?
Not very clear at all; sorry. The early type hubs do not have a centering type puck. Just like a 914 hub that might be re-drilled. Again, I've never had an issue with centering but I know for a fact others like them. The later centering hubs should work with all 5-lug Fuchs. I have a feeling you're confusing "hubs" which your rotors hang on and your wheels bolt to, with "stub axles" which attach to the end of your axle and thread/slide through the hub.
QUOTE
3. Where is the 5mm spacer located?? Next to the backside of the hub or inboard side of the bearing? Does the inner side(s) have to be canferred??? (beveled edge of the inside of the hub) Who makes or machines these spacers???
Patrick Motorsport has them but they are hard to find in the catalog. These slip over the shaft on the hub. Paul made some as well but I don't think he wants to make them unless it's a bulk type thing. Not sure, never hurts to ask. Not sure why you're asking because, from your post, it looks like you have all the right parts needed.
QUOTE
4. Sway-A-Way axles part #2420 (please check part number) which has 28 splines and is 20 and a half inches long. I have heard these axles referred to free floating type. Does this mean the CV joints move along the splines and are held in at each end with C-clips??
Should be correct. The length is 20.25" just like a 914. These are referred to as "full-floating" by the off-road crowd. Big plus from what I understand, although I generally don't second guess Porsche engineers. They are held at each end by the clips into the CV's which are, obviously, bolted to the stub axles and the flanges. "My understanding" is the full-float allows the CV's to find a more natural center and allows them to handle the torque better.
QUOTE
5. What size are the early CV joints and can later 911 ones be used, or possibly ones belonging to the 930, 944, Carrera, etc.??
Your limiting factor here will be the flange that attaches to the 914 version of the 901 transmission. The 911 used the 901 so, any of those flanges and CV's from the early 911 will work. Even the early 915's had a flange that would work. These flanges need to be coarse splined to fit into a 901/914 tranny. That's it. Later the spline count changed and they will not work with the 914/901. Simple rule of thumb is matching the entire system. 915 flanges work "through" 1976 "I believe". Look at the problem one of our members is currently having finding a 6 bolt 100mm flange. Get an entire system from a same year car and you should be fine. If you do go later than 1973, get spacers for the hub shaft. 108mm can be used but they will be tight with about 3.5mm on either side when in the control arm. Any 100mm CV should be able to handle the power you feed it but, again, others like the bigger stuff. I believe Paul is using 108's with his 3.6.
QUOTE
6. Early 911 transaxle drive flanges??? or can later types be used???
Explained above but, for further edification: 1969-1976 coarse spline should do the trick. (others weigh in if there's a year discrepancy)
QUOTE
7. I have not physically looked at the individual parts since they are still assembled in various stages. I have accumulated my parts from reading threads such as this one. I do need your opinion and comments on the above to make sure I am on the right track.
If it's the list you posted, you have everything you need with the exception of the axles. Talk to Chuck at Elephant Racing, he's a good guy and he can supply the axles. Once you get your axles, plan on not much elbow grease but plenty of grease on the elbows.
See this thread for the BTDT side of things:
http://www.914world.com/bbs2/index.php?showtopic=91963Running 914 CV's with 200+ hp in an autocross environment is a "when" not "if" situation.