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> Old Fart Attempts Rebirth of Garage Queen Gone Bad!, This is the year!
Pat Garvey
post Mar 8 2010, 08:24 PM
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I meant to do this last year, but a lot of health & family things kept it from happening. Those are past history. So, now the process begins of bringing "Fritz" back to life.

For those uniformed, Fritz is my first Porsche. He could still win any concours, except he won't start! Each time I bought another Porsche, Fritz suffered. Nunca mas!

My former 20 year love Bluto is in good hands, and I have no more excuses.

I place this text here for help and experience from those who've done this before.

Number one problem is the fuel system. My tank is so purty from the outside, but gross on the inside - been sitting for 4 years with rotten gas in it.

I bought a "new" tank over the winter, but the PO rattle canned it & it looks like poop. It's a primo tank, just looks like crap.

Now, as soon as my garage temp hits 55 (I have old hands & they don't like cold temps), I'll drain the old tank & see if it's salvagable. If not, I'll have the "new" tank stripped & resprayed. This will be the first step.

So, I have some questions:

1. The car hasn't been started, or attempted. Should I have concerns about the pump? After all, it has old gas in it too.
2. Injectors - should I just change them (since they probably have old gas in them too). I have some new ones ready to go.
3. Anything else I should check in the fuel system, assuming I have a new/restored tank?

I probably should have posted this in the Garage, but I wanted opinions from other wienies first.

Fritz WILL hit the road this summer. Yes, I will get some help from professionals to make it happen. Yes, I will spend some bucks. But.. first, I have to do something on my own - the tank.

Opinions and tech help appreciated.
Pat
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ghuff
post Mar 8 2010, 08:26 PM
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Have your injectors cleaned by witchunter injection.


That will fix them well.

Use a jiggle hose to drain your tank. I just did that with mine, took a bit but it's almost ready to come out.
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Ferg
post Mar 8 2010, 08:31 PM
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First let me say, congrats. We are all looking forward to "Fritz" coming back to life.

1. Pump. IMO, yes, I would put a new one in. They are available and not uber bucks. Less chance of a headache down the road.

2. Injectors. Again, yes, if you have new ones ready to go, I would use them, and that will allow you to send out the current injectors to be cleaned, as spares.

3. Tunnel lines? I hate to add anything to a "while I'm in there" list but if the tank is out and they are original, now is the time.

Ferg (IMG:style_emoticons/default/smile.gif)
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SirAndy
post Mar 8 2010, 08:58 PM
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- Clean out old tank or use new one

- New soft fuel lines everywhere (!)

- Check the hard plastic lines, if the ends are brittle, replace

- New fuel filter

- Flush the pump with fresh gas, it might just be OK

- Either clean the injectors or use the new ones

- Check your soft brake-lines, replace if needed

- Check the brake pads

- Check brake calipers, make sure the piston move freely

- Flush the brake system and bleed the brakes

- Get a new battery

- Clean the air-filter or replace if needed

- Change engine oil

- Change transmission oil

- Adjust valves

- Check tires and tire pressure


Fire her up and go for a drive!
(IMG:style_emoticons/default/beerchug.gif) Andy
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914runnow
post Mar 8 2010, 09:34 PM
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What are the miles on the car????
Also the electrical gremlins..
All grounding contacts r/r clean...check for loose connections..
(remove connectors and wire brush contacts on the fuse panel)
and give a 'soft squeeze with pliers' and slip back on..for a
tight fit..
same with fuse contacts..wire brush,,,,and replace fuses..
keep others for b/u...
relay board inspect contacts/plugs and clean.....
for grins I would send your injection harness to Bowlsby for
a 'tune up' of sorts....
grease and lube pivot points/hinges...the lights too.....
check for torque and tightness and tolerances thru out the car......
and engine...valve adjust too....
if rocker tubes and or oil cooler seals leaking..r/r.......
If you drop the motor...
check front and rear oem 'rubber' mounts for cracks or rotting......
are shocks or struts due....and rear springs???
Sorry Pat but suck on your MPS..see if it hold your tongue..!!!
and vac hoses trim back a bit for a tight fit....
And What Everybody else said sounds great!!
and now I will crawl back under my 914 rock with my on going resto...
BUT>>>>I am excited for you (IMG:style_emoticons/default/driving.gif)
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Tom_T
post Mar 8 2010, 09:40 PM
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(IMG:style_emoticons/default/agree.gif)

.... with Andy & others above, & the idea of replacing what you have new/NOS 7 send existing out for renewal as your back-up parts.

If you added a fuel stabilizer etc. per the usual storage tips (Dr914/George, Pelican, etc.), then you'll have less chances of problems, because the fuel has less chance of separating nor forming varnish in the FI jets, etc.

Another idea for the extra tank is to send it as a core to AA or somewhere that refurbs them properly, then swap it out. Also when you pull the tank, check all the fittings & the strainer "sock" & replace as necessary. A small hole in the fuel line strainer sock can let crud into the lines & foul stuff.

Another item in the fuel system which I don't think was mentioned, is the Fuel Pressure Regulator. Do the other stuff, then test to so if the FPR is working okay per specs. If not, replace & get the old one rebuilt for a back-up.

By far the biggest concerns after sitting that long are:
> Water & Corrosion problems from separation in fuel
> seized components due to corrosion & lack of operation/use
> Bad Gas into system & fouling engine/parts
> Good or Bad gas getting out of system through leaky hoses, etc.

Oh Boy - Ole' Fritz is comin' back! (IMG:style_emoticons/default/piratenanner.gif)
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silver74insocal
post Mar 8 2010, 11:07 PM
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i hate to be the one to do this but... (IMG:style_emoticons/default/thisthreadisworthlesswithoutpics.gif)
lets see this sucker!! cant wait to see it brought back to life
(IMG:style_emoticons/default/beerchug.gif) Dave
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tod914
post Mar 8 2010, 11:08 PM
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No excuses then Pat.. hope to see you at the VW Fest in Flanders, NJ this year. Think Zone 1 is on Long Island this year. Not sure I want to drive the gauntlet getting there. Glad your back on track (IMG:style_emoticons/default/smile.gif) Check your tires too. Forgot to mention, the New Hope Auto show in PA. That's a real nice one, and it's close for you too.
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zymurgist
post Mar 9 2010, 05:18 AM
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QUOTE(SirAndy @ Mar 8 2010, 09:58 PM) *

- New soft fuel lines everywhere (!)


I understand your attention to detail so this probably goes without saying, but be sure to get metric FI hose. 5/16" hose will leak in a 7mm application.
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Pat Garvey
post Mar 9 2010, 07:42 PM
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QUOTE(SirAndy @ Mar 8 2010, 09:58 PM) *

- Clean out old tank or use new one
Wish I could use the old tank, but I think it's shot - too bad, because it's purty!

- New soft fuel lines everywhere (!)
Have most of them, well, all of them since I checked.

- Check the hard plastic lines, if the ends are brittle, replace
Scares me the most.

- New fuel filter
Check - have plenty of those.

- Flush the pump with fresh gas, it might just be OK
I'll remove it & see.

- Either clean the injectors or use the new ones
Have some Factory new & some witchhunters, just need new boots.

- Check your soft brake-lines, replace if needed
They're new - no problem there.

- Check the brake pads
Get this, I still hve 20 years worth of asbestos pads. Don't tell!

- Check brake calipers, make sure the piston move freely
Feel fairly certain that Eric will need to tweak these!

- Flush the brake system and bleed the brakes
Understood - normal, simple maintenance.
- Get a new battery
Ooh, this could be an issue, since I want to stay with lead acid. I've used Interstate batteries for some time, but when I went to buy new batts for Ferg's T they told me 30 days minimum! May have to switch. No, I don't want Optima.


- Clean the air-filter or replace if needed
It's clean & ready to go

- Change engine oil
Fresh

- Change transmission oil
Do I have too? That crap really stinks!

- Adjust valves
Now, here's where I need a pro. I know what to do, but am too old to "get doen, get up, get down, get up). Think I have someone local to do it, though he hasn't worked on a 914 since he was in Porsche training in th 80's.

- Check tires and tire pressure
[color=#FF0000] Yeah, well, tires are 28 years old. Do you think I need some new ones? They only have 6K miles on them.

Seriously - a great checklist. Not a "no brainer", but I've forgotten more than I knew!!!!

Thanks Andy!
Pat


Fire her up and go for a drive!
(IMG:style_emoticons/default/beerchug.gif) Andy
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Pat Garvey
post Mar 9 2010, 07:55 PM
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QUOTE(ghuff @ Mar 8 2010, 09:26 PM) *

Have your injectors cleaned by witchunter injection.


That will fix them well.

Use a jiggle hose to drain your tank. I just did that with mine, took a bit but it's almost ready to come out.


Ummm, what's a "jiggle hose"?
Pat
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ghuff
post Mar 9 2010, 08:11 PM
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This is certainly not what I expected down here.
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QUOTE(Pat Garvey @ Mar 9 2010, 05:55 PM) *

QUOTE(ghuff @ Mar 8 2010, 09:26 PM) *

Have your injectors cleaned by witchunter injection.


That will fix them well.

Use a jiggle hose to drain your tank. I just did that with mine, took a bit but it's almost ready to come out.


Ummm, what's a "jiggle hose"?
Pat





The name implies, it is a hose you ijggle and the action pulls the fluid up.

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.beetletools.com-10389-1268187083.1.jpg)


There is a little ball in the end that causes suction and it will drain your tank fairly quick.

I pulled 10 gallons from my 914 in about 25 minutes. Only thing better is an electric fuel pump with a switch.
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ghuff
post Mar 9 2010, 08:12 PM
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This is certainly not what I expected down here.
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28 year old tires, ditch them immediate and get new ones.

That is WAY too old to even think of driving on.
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Pat Garvey
post Mar 9 2010, 08:14 PM
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QUOTE(914runnow @ Mar 8 2010, 10:34 PM) *

What are the miles on the car????
Also the electrical gremlins..
All grounding contacts r/r clean...check for loose connections..
(remove connectors and wire brush contacts on the fuse panel)
and give a 'soft squeeze with pliers' and slip back on..for a
tight fit..
same with fuse contacts..wire brush,,,,and replace fuses..
keep others for b/u...
relay board inspect contacts/plugs and clean.....
for grins I would send your injection harness to Bowlsby for
a 'tune up' of sorts....
grease and lube pivot points/hinges...the lights too.....
check for torque and tightness and tolerances thru out the car......
and engine...valve adjust too....
if rocker tubes and or oil cooler seals leaking..r/r.......
If you drop the motor...
check front and rear oem 'rubber' mounts for cracks or rotting......
are shocks or struts due....and rear springs???
Sorry Pat but suck on your MPS..see if it hold your tongue..!!!
and vac hoses trim back a bit for a tight fit....
And What Everybody else said sounds great!!
and now I will crawl back under my 914 rock with my on going resto...
BUT>>>>I am excited for you (IMG:style_emoticons/default/driving.gif)

Thanks for the input. I will do all of what you sugested, though my knees will bark at me about the fuse panel.

Bowlesby tune up is a cool idea. I'll talk to him.
Pat
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Pat Garvey
post Mar 9 2010, 08:21 PM
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QUOTE(Ferg @ Mar 8 2010, 09:31 PM) *

First let me say, congrats. We are all looking forward to "Fritz" coming back to life.

1. Pump. IMO, yes, I would put a new one in. They are available and not uber bucks. Less chance of a headache down the road.

2. Injectors. Again, yes, if you have new ones ready to go, I would use them, and that will allow you to send out the current injectors to be cleaned, as spares.

3. Tunnel lines? I hate to add anything to a "while I'm in there" list but if the tank is out and they are original, now is the time.

Ferg (IMG:style_emoticons/default/smile.gif)

Ferg,
Are you talking about the metal line replacement for thr plastic? If so, how much of a job is it? Yeah, those plastic lines are 38 years old - kinda scary!
P
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Pat Garvey
post Mar 9 2010, 08:32 PM
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I can't keep up with you guys! And, that's really good!

My thanks to all of you who have responded. Not a single one of you has called me an old fart - so I will! Yeppir, hit 63 last week. Bones feel older!

We're going to get this thing going. First will be the tank. Weather permitting, could happen this weekend. Remember, I'm old - things take take time sometimes. But, that's the plan.

You guys ares the best!
Pat
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Tom_T
post Mar 9 2010, 08:41 PM
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Tangerine SS fuel lines for tunnel a definite must over the brittle plastic ones from 71/72 mfgd.:
http://www.914world.com/bbs2/index.php?showtopic=48548

Try an actual Interstate distributor - not a retailer which orders them, and You may get a faster delivery of a couple of days or week. My local one is only saying that if not in-stock.

Tell us what new tires you end up with Champ! (IMG:style_emoticons/default/biggrin.gif)
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Tom_T
post Mar 9 2010, 08:43 PM
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QUOTE(Pat Garvey @ Mar 9 2010, 05:55 PM) *

QUOTE(ghuff @ Mar 8 2010, 09:26 PM) *

Have your injectors cleaned by witchunter injection.


That will fix them well.

Use a jiggle hose to drain your tank. I just did that with mine, took a bit but it's almost ready to come out.


Ummm, what's a "jiggle hose"?
Pat


Ummmm ..... Pat ..... that's when you get old like we are, & the plumbing doesn't work as well any more .... and you have to ...... well - you know! (IMG:style_emoticons/default/lol-2.gif)
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Tom_T
post Mar 9 2010, 08:43 PM
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QUOTE(Pat Garvey @ Mar 9 2010, 06:32 PM) *

I can't keep up with you guys! And, that's really good!

My thanks to all of you who have responded. Not a single one of you has called me an old fart - so I will! Yeppir, hit 63 last week. Bones feel older!

We're going to get this thing going. First will be the tank. Weather permitting, could happen this weekend. Remember, I'm old - things take take time sometimes. But, that's the plan.

You guys ares the best!
Pat

(IMG:style_emoticons/default/birthday3.gif)
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Pat Garvey
post Mar 10 2010, 07:10 PM
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QUOTE(ghuff @ Mar 9 2010, 09:11 PM) *

QUOTE(Pat Garvey @ Mar 9 2010, 05:55 PM) *

QUOTE(ghuff @ Mar 8 2010, 09:26 PM) *

Have your injectors cleaned by witchunter injection.


That will fix them well.

Use a jiggle hose to drain your tank. I just did that with mine, took a bit but it's almost ready to come out.


Ummm, what's a "jiggle hose"?
Pat





The name implies, it is a hose you ijggle and the action pulls the fluid up.

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.beetletools.com-10389-1268187083.1.jpg)


There is a little ball in the end that causes suction and it will drain your tank fairly quick.

I pulled 10 gallons from my 914 in about 25 minutes. Only thing better is an electric fuel pump with a switch.

Where do I get one? Need it quickly! I'm rolling & you don't want to let an OF rest!
Pat
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