 Sasquatch Part III Audi 1.8t transplant..., PCV upgrades finally... |
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| Mike Bellis |
 Jan 11 2014, 03:23 PM
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#361
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Resident Electrician  Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None 
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OK. Car runs perfect again.
2nd rule in Troubleshooting: Make sure your not chasing 2 different problems. I had a blown fuse, then I had a no boost problem. I first started to look at this as a related problem. ECU got the blame. Turns out to be an electrical and mechanical fix. (See last post) Now on to the next project... Who can guess what these parts will become?  |
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| Maltese Falcon |
Jan 11 2014, 03:33 PM
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#362
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Advanced Member Group: Members Posts: 4,637 Joined: 14-September 04 From: Mulholland SoCal Member No.: 2,755 Region Association: None |
[/quote] That was a Haltech WB O2 controller. I do have an extra HECU-1 if anyone needs one... (IMG:style_emoticons/default/smile.gif) [/quote] Mike, pm me a good guy price...I might want a spare unit in stock for 9148 gtt. Marty |
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| Maltese Falcon |
Jan 11 2014, 03:38 PM
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#363
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Advanced Member Group: Members Posts: 4,637 Joined: 14-September 04 From: Mulholland SoCal Member No.: 2,755 Region Association: None |
QUOTE(Mike Bellis @ Jan 11 2014, 01:23 PM)  OK. Car runs perfect again. 2nd rule in Troubleshooting: Make sure your not chasing 2 different problems. I had a blown fuse, then I had a no boost problem. I first started to look at this as a related problem. ECU got the blame. Turns out to be an electrical and mechanical fix. (See last post) Now on to the next project... Who can guess what these parts will become? Solenoid/ Cable operated air brakes (Raptor style) for rapid decel ?! |
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| Mike Bellis |
Jan 11 2014, 03:45 PM
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#364
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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QUOTE(Maltese Falcon @ Jan 11 2014, 01:33 PM) QUOTE That was a Haltech WB O2 controller. I do have an extra HECU-1 if anyone needs one... (IMG:style_emoticons/default/smile.gif) Mike, pm me a good guy price...I might want a spare unit in stock for 9148 gtt. Marty This is what I have left. 4 Channel ignitor module. Just the module. Not sure where the used plugs and bracket are.  |
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| Mike Bellis |
Jan 25 2014, 07:31 PM
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#365
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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Today's project was corny and trivial. I bought these "Porsche Lasers" and installed one on my rear bumper. They came from Bangood.com (China) and cost $12.50 for a pair. The kit comes with a hole saw "HSS" that worked good enough for my FG bumper. It is actually an LED with a lens that is printed with the Porsche Logo. Like a slide but. It looks better than I thought it would. I have it pointed down and will light up with the headlights. The ribbed barrel unscrews to reveal a small flange on the end of the lamp.
The kit is intended to be installed in the doors and go on with the dome light. If you want a pair go here... http://www.banggood.com/2-X-Laser-Logo-LED...e-p-908117.html The whole install was worth it since I discovered the fiberglass bonding to the mounting tabs needs some attention.      |
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| Mike Bellis |
Jan 25 2014, 07:34 PM
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#366
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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DAPO
Who does this? (IMG:style_emoticons/default/WTF.gif)  Loose fiberglass needs to be cut off and redone. I have epoxy and CF so it will be a lightweight repair. (IMG:style_emoticons/default/smile.gif)  |
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| bulitt |
Jan 25 2014, 08:08 PM
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#367
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Achtzylinder Group: Members Posts: 4,188 Joined: 2-October 11 Member No.: 13,632 Region Association: South East States |
QUOTE(Mike Bellis @ Jan 11 2014, 04:23 PM) OK. Car runs perfect again. 2nd rule in Troubleshooting: Make sure your not chasing 2 different problems. I had a blown fuse, then I had a no boost problem. I first started to look at this as a related problem. ECU got the blame. Turns out to be an electrical and mechanical fix. (See last post) Now on to the next project... Who can guess what these parts will become? Electric Parking Brake |
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| Mike Bellis |
Jan 25 2014, 08:18 PM
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#368
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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QUOTE(bulitt @ Jan 25 2014, 06:08 PM) Electric Parking Brake We have a winner! (IMG:style_emoticons/default/first.gif) Yes. Just waiting for a few more parts and some motivation. |
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| CptTripps |
Jan 26 2014, 04:31 PM
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#369
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:: Punch and Pie :: Group: Members Posts: 3,584 Joined: 26-December 04 From: Mentor, OH Member No.: 3,342 Region Association: Upper MidWest |
QUOTE(Mike Bellis @ Jan 25 2014, 08:34 PM) That's just awesome. Belongs in the DAPO. Pictures thread for sure. |
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| euro911 |
Jan 26 2014, 05:50 PM
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#370
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Retired & living the dream. God help me if I wake up! Group: Members Posts: 8,848 Joined: 2-December 06 From: So.Cal. & No.AZ (USA) Member No.: 7,300 Region Association: Southern California
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QUOTE(CptTripps @ Jan 26 2014, 03:31 PM) QUOTE(Mike Bellis @ Jan 25 2014, 08:34 PM) That's just awesome.Belongs in the DAPO. Pictures thread for sure. Does this qualify?  |
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| CptTripps |
Jan 26 2014, 08:17 PM
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#371
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:: Punch and Pie :: Group: Members Posts: 3,584 Joined: 26-December 04 From: Mentor, OH Member No.: 3,342 Region Association: Upper MidWest |
QUOTE(euro911 @ Jan 26 2014, 06:50 PM) There's a DAPO thread? Yup to both! http://www.914world.com/bbs2/index.php?showtopic=111299 |
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| Mike Bellis |
Apr 25 2014, 07:54 PM
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#372
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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I finally got my "non plunging" 930 CV's. These operate up to 40°. The cage and star are chrome moly. Notice the bearing track is symmetrical, equal distance and 90° to the face. These require 3" of splines to let the axle slide in the CV.
My plunging CV's click due to the angle. As the axle spins, there has been a harmonic vibration of the axle. This is mostly noticed at low rpm (axle speed). On the freeway there is no vibration. These CV's eliminate the harmonic and clicking. (IMG:style_emoticons/default/smile.gif) Install tomorrow! Non Plunging  Plunging CV  |
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| Mike Bellis |
May 10 2014, 03:42 PM
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#373
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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Well it's going under the knife again. When I originally installed the Audi motor, I mounted it as low as as far forward as possible. This became my Nemesis. I have been fighting axle angle for too long. Every time you fix something, you find the next weakest link. I now have axles and CV's that are stronger than almost any force my car can give. But the angle is steep, 15-20°, maybe more under compression.
The next weak link... The Boxster tranny (5 & 6 speed) use a circlip to keep the stub in the tranny. The axle angle is now causing it to "walk" out of the tranny after 500 miles or so. It pops right out of the diff and spills fluid on the ground. I just took some measurements of the car and have determined I need to move & rotate the engine/tranny combo. It will move 2" to the rear and the end of the tranny will be lifted 2". This will put the axle in a better but not perfect position. The 6 speed is much longer than the 5. If I move it back any further, the exhaust will hang out too far. This pic shows the present position (red) and the future position (green). I only need to rebuild the motor mounts and reuse the cradle. Then I have to move 100 other things connected to the motor, inter cooler, turbo, exhaust, MAF, fuel lines, methanol tank, trunk floor, and everything else that pops up. Good news: I'm not swapping the motor out. It runs great, needs nothing except to flash out my ABS brake alarm. Now I have a summer project...  |
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| Mike Bellis |
May 10 2014, 11:53 PM
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#374
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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Here are pics of the axle angles from the rear. Taken with my iPhone resting on level ground. The left side is worse due to the offset diff in the tranny. This does not show front to rear angle, only up/down. The angle on the left side was creating a walking motion of the CV toward center, thus pulling the stub flange out. The CV's are rated to work up to 40°.
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| Andyrew |
May 13 2014, 09:30 PM
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#375
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Spooling.... Please wait Group: Members Posts: 13,376 Joined: 20-January 03 From: Riverbank, Ca Member No.: 172 Region Association: Northern California
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Could you integrate the ABS from the passat? It would require redoing the brake lines and adding sensors, but doable right??
Just another awesome thought (914 with ABS would be awesome...) On topic, that is an insane amount of angle. Really surprising you dont have more issues with it. |
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| Mike Bellis |
May 13 2014, 09:42 PM
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#376
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Resident Electrician Group: Members Posts: 8,345 Joined: 22-June 09 From: Midlothian TX Member No.: 10,496 Region Association: None
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QUOTE(Andyrew @ May 13 2014, 08:30 PM) Could you integrate the ABS from the passat? It would require redoing the brake lines and adding sensors, but doable right?? Just another awesome thought (914 with ABS would be awesome...) On topic, that is an insane amount of angle. Really surprising you dont have more issues with it. There is a Bosch racing unit that could be incorporated. I think the factory unit may be dangerous since its designed around a 3500 lb car with tiny brakes. The angle is no worse than a sand rail. I now have crazy strong and flexible CV's. It's just pulling out the stub. Super easy to fix but a PITA. I don't want to drive around with a floor jack and a 2x4. So I have to fix it the hard way. (IMG:style_emoticons/default/sawzall-smiley.gif) (IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/smash.gif) (IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/driving.gif) |
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| JRust |
May 13 2014, 09:47 PM
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#377
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914 Guru Group: Members Posts: 6,305 Joined: 10-January 03 From: Corvallis Oregon Member No.: 129 Region Association: Pacific Northwest
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Dude your making it way harder than it needs to be. Darn engineers. Just paint the drivers side red like the passenger side. That's what is throwing everything off. Pitiful when someone ignorant like me puts you in your place huh
(IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/lol-2.gif) (IMG:style_emoticons/default/av-943.gif) (IMG:style_emoticons/default/av-943.gif) |
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| euro911 |
May 13 2014, 11:45 PM
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#378
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Retired & living the dream. God help me if I wake up! Group: Members Posts: 8,848 Joined: 2-December 06 From: So.Cal. & No.AZ (USA) Member No.: 7,300 Region Association: Southern California
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Maybe the axles are different lengths, and he painted the Right side Red, so's he knows which one goes where (IMG:style_emoticons/default/confused24.gif)
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| falcor75 |
May 14 2014, 02:23 AM
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#379
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Senior Member Group: Members Posts: 1,579 Joined: 22-November 12 From: Sweden Member No.: 15,176 Region Association: Scandinavia
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Nice build! My own first project car was a Mk1 Scirocco with a 1.8t (180hp) swap. Would love to turbo my 914 but I want to keep the original engine and at the moment it just seems easier to build a 2.4 liter instead of going the boostroute.
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| 76-914 |
May 14 2014, 08:05 AM
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#380
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Repeat Offender & Resident Subaru Antagonist Group: Members Posts: 13,494 Joined: 23-January 09 From: Temecula, CA Member No.: 9,964 Region Association: Southern California
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(IMG:style_emoticons/default/poke.gif) I wondered how long it would take before you got into it again. Is an amphi-car on the horizon. (IMG:style_emoticons/default/lol-2.gif)
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