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> Sasquatch Part III Audi 1.8t transplant..., PCV upgrades finally...
Mike Bellis
post Jun 10 2012, 05:41 PM
Post #1


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I have A.D.D. I admit it. I also can't leave well enough alone. I got really motivated by Andrew Dalen and seeing a 914 with Subie power driving to WCR12 from Idaho. What a beautiful car...
I stumbled on a steal of a deal for a 2001 Passat 1.8t, Audi ATW engine and 5 speed transaxle. Long story short and here you go. New engine cleaned and ready for fab time. The exhaust and turbo have been removed before power washing.

Here is a link to Part I
http://www.914world.com/bbs2/index.php?act...=0#entry1396734

Part II
http://www.914world.com/bbs2/index.php?showtopic=172455


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Here is the challenge. The transaxle. Either I fab an adapter, Fab an axle to take 1 Porsche CV and 1 Audi/VW CV or Replace with Boxster tranny, that will: Bolt right on, Shifter is cheap and available and requires less fab time. I'm leaning to the Boxster due to the 100mm Porsche CV flange. The Audi is 114mm.

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This is whats left of the wiring after the car gets gutted. The ECU and gauge cluster have a symbiotic relationship. They work together and have to stay together to run. It looks like it will fit nicely into the stock location. I may have to adjust the column lower and build an trim ring around the cluster.

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kg6dxn   Sasquatch Part III Audi 1.8t transplant...   Jun 10 2012, 05:41 PM
Andyrew   Dude this is just killer!!! Im confus...   Apr 30 2013, 09:13 PM
kg6dxn   Dude this is just killer!!! Im confu...   Apr 30 2013, 09:36 PM
Andyrew   Got it. Didnt notice the Audi colored expansion ...   Apr 30 2013, 09:58 PM
kg6dxn   Got it. Didnt notice the Audi colored expansion...   Apr 30 2013, 10:03 PM
Andyrew   Thats really cool! You integrated that into th...   Apr 30 2013, 10:26 PM
kg6dxn   Thats really cool! You integrated that into t...   Apr 30 2013, 10:30 PM
Andyrew   Thats really cool! You integrated that into ...   Apr 30 2013, 11:08 PM
kg6dxn   I started putting the wire harness in today and fi...   May 5 2013, 07:27 PM
Andyrew   Link to axles? Thats awesome!   May 6 2013, 09:47 AM
kg6dxn   Link to axles? Thats awesome! http://www.pac...   May 6 2013, 09:55 AM
DBCooper   http://www.pacificcustoms.com/axles.html :) W...   May 9 2013, 06:53 PM
ottox914   You, sir, are mad. And we are all that much bet...   May 9 2013, 05:15 PM
kg6dxn   I picked up one of these LSD units. Supposed to be...   May 9 2013, 08:35 PM
rick 918-S   I picked up one of these LSD units. Supposed to b...   May 28 2013, 01:58 PM
Andyrew   Whats the price of these?   May 9 2013, 10:29 PM
kg6dxn   Whats the price of these? MSRP ~$450. I fou...   May 9 2013, 10:34 PM
Andyrew   Thats pretty killer right there! This is gearb...   May 10 2013, 07:11 AM
kg6dxn   Finishing off stuff here and there. I added a mom...   May 11 2013, 05:39 PM
tomeric914   Trivial question (compared to the great work you...   May 11 2013, 06:11 PM
kg6dxn   Trivial question (compared to the great work you...   May 11 2013, 06:49 PM
kg6dxn   I got the Phantom Grip(PG) installed today. I did ...   May 16 2013, 10:54 PM
Andyrew   What prevents the unit from falling out except ten...   May 17 2013, 08:57 AM
kg6dxn   What prevents the unit from falling out except te...   May 17 2013, 10:51 AM
Andyrew   Brain fart.   May 17 2013, 01:46 PM
Porschef   Electrician, my ass. Wizard is much more appropria...   May 22 2013, 10:11 AM
kg6dxn   Got the axles installed. These are Empi with 3...   May 25 2013, 09:52 PM
JRust   Those gages look kick ass all lit up >:D Can...   May 25 2013, 10:14 PM
jsconst   looking good Mike! :Qarl: Liking the gauges,...   May 25 2013, 10:17 PM
Andyrew   Awesome!!!   May 25 2013, 11:52 PM
kg6dxn   It started today! :Qarl: I had to shut it down...   May 26 2013, 10:00 PM
tscrihfield   Sounds great! Wish I could say I am two weeks...   May 27 2013, 09:40 AM
kg6dxn   Ok it runs! Drive by wire throttle works. All ...   May 27 2013, 07:48 PM
jsconst   That is Awesome. :Qarl: :Qarl: :Qarl: You...   May 27 2013, 07:58 PM
veltror   stunning just stunning...   May 28 2013, 04:31 PM
kg6dxn   It runs. 90% of the wires are tied up. Clutch is b...   Jun 1 2013, 11:52 PM
Andyrew   Wooo!!! We need video's asap...   Jun 2 2013, 03:58 PM
kg6dxn   Gonna take it to 034 for tuning? Yes. Maybe next...   Jun 2 2013, 08:08 PM
kg6dxn   No video yet. But here are some pics of it off jac...   Jun 2 2013, 08:05 PM
McMark   Nice eBrake. :rotfl: Congrats!   Jun 2 2013, 08:20 PM
kg6dxn   Nice eBrake. :rotfl: Congrats! From a 1937 ...   Jun 2 2013, 08:53 PM
timothy_nd28   Damn fine looking emblem!   Jun 2 2013, 08:26 PM
McMark   No this one. :blink:   Jun 2 2013, 09:56 PM
kg6dxn   No this one. :blink: I have a real wheel chock ...   Jun 2 2013, 10:01 PM
kg6dxn   Here's a run down of some of the electrical st...   Jun 2 2013, 10:45 PM
Andyrew   I ordered a 3 minute "on delay" timer t...   Jun 3 2013, 12:49 PM
kg6dxn   I ordered a 3 minute "on delay" timer ...   Jun 3 2013, 02:08 PM
tomeric914   Great work Mike! Can't wait for the video...   Jun 3 2013, 08:24 AM
okieflyr   On mine I cut the plastic arm very short on the ac...   Jun 3 2013, 12:38 PM
tscrihfield   Car looks great Mike! You have rebuilt your c...   Jun 3 2013, 03:43 PM
kg6dxn   Quick video, my cameraman (son) pressed stop too e...   Jun 3 2013, 09:32 PM
Chris H.   Awesome! Sounds really good. You've got ...   Jun 4 2013, 10:40 AM
Andyrew   Sounds eerily familiar! :)   Jun 4 2013, 06:38 PM
kg6dxn   For Andyrew... Adjustable delay on timer. Trigge...   Jun 5 2013, 10:44 PM
kg6dxn   The gearing is definitely short. I'm running s...   Jun 6 2013, 12:06 AM
rohar   The gearing is definitely short. I'm running ...   Jun 8 2013, 09:01 AM
Andyrew   Pretty cool timer! The Audi box has plenty o...   Jun 6 2013, 06:13 PM
Andyrew   Here you go Mike.   Jun 7 2013, 10:43 AM
kg6dxn   Well I've been playing with my boost controlle...   Jun 10 2013, 08:03 PM
Andyrew   Awesome!!! 20psi should be right abou...   Jun 11 2013, 12:27 AM
kg6dxn   I'm running methanol above 18psi, effectively ...   Jun 11 2013, 09:16 AM
kg6dxn   As I await my Boxster/Cayman 6 speed to arrive, I ...   Jul 4 2013, 05:59 PM
McMark   Does it ever end? :evilgrin:   Jul 4 2013, 06:29 PM
kg6dxn   Does it ever end? :evilgrin: Nope... :beer2:   Jul 4 2013, 06:32 PM
FourBlades   This is such a kick ass project. :beer2: You...   Jul 4 2013, 08:00 PM
kg6dxn   Looks like it worked. I put on a shorter serpentin...   Jul 5 2013, 06:30 PM
JRust   Nice. Wish I could get a ride in it while I am dow...   Jul 5 2013, 11:50 PM
McMark   I got a surprise visit today from Mike, out on a s...   Jul 7 2013, 05:39 PM
kg6dxn   I got a surprise visit today from Mike, out on a ...   Jul 7 2013, 05:44 PM
kg6dxn   And then this happened... <_< I changed ...   Jul 21 2013, 09:21 PM
Andyrew   Damn!!! Hopefully its an easy fix!   Jul 21 2013, 09:30 PM
Chris H.   Ugh....so that happened just because there was too...   Jul 22 2013, 07:01 PM
kg6dxn   Ugh....so that happened just because there was to...   Jul 22 2013, 09:48 PM
kg6dxn   My new transmission showed up today! :Qarl: I...   Jul 29 2013, 09:07 PM
Chris H.   I'm doing power windows too Mike! Good ca...   Jul 31 2013, 02:43 PM
kg6dxn   I'm doing power windows too Mike! Good c...   Jul 31 2013, 07:33 PM
kg6dxn   I pulled my 5 speed today. It came out pretty easy...   Aug 3 2013, 06:54 PM
kg6dxn   I muscled the tranny into position today. What a P...   Aug 3 2013, 10:41 PM
76-914   I muscled the tranny into position today. What a ...   Aug 4 2013, 09:21 AM
kg6dxn   Nice build Mike. It's always comforting to kn...   Aug 4 2013, 09:40 AM
Andyrew   Great progress as always! And to think, I have...   Aug 4 2013, 01:25 AM
kg6dxn   Got the tranny out and back in. Glad I pulled it t...   Aug 4 2013, 07:26 PM
kg6dxn   :Qarl: :Qarl: :Qarl: :Qarl: :Qarl: :Qarl: :Q...   Aug 30 2013, 04:27 PM
kg6dxn   Here is the latest picture of the car. Looks ready...   Aug 30 2013, 05:26 PM
tscrihfield   Here is the latest picture of the car. Looks read...   Aug 30 2013, 10:32 PM
kg6dxn   Car looks awesome! Do you know if the wing h...   Aug 30 2013, 10:37 PM
tscrihfield   Car looks awesome! Do you know if the wing ...   Sep 2 2013, 01:22 PM
Andyrew   Awesome!!!! Get that fuel leak f...   Aug 30 2013, 10:24 PM
76-914   Really looks nice. Good job Mike. :beer2:   Aug 31 2013, 05:00 PM
kg6dxn   Really looks nice. Good job Mike. :beer2: Thank...   Aug 31 2013, 06:40 PM
Cairo94507   Hi Mike- Looking good; I do not recall seeing the ...   Sep 1 2013, 07:29 AM
kg6dxn   Hi Mike- Looking good; I do not recall seeing the...   Sep 1 2013, 09:43 AM
David J   How about a video? :driving:   Sep 2 2013, 01:55 PM
kg6dxn   How about a video? :driving: Soon. I'm sorti...   Sep 2 2013, 02:01 PM
kg6dxn   Got my new plate today. I got the idea from a Merc...   Sep 13 2013, 07:28 PM
Java2570   Mike, it has been awhile since I looked at this th...   Sep 14 2013, 10:00 AM
kg6dxn   Just drove it 180 miles round trip to the 9-14 aut...   Sep 14 2013, 03:17 PM
Andyrew   Awesome!   Sep 15 2013, 08:44 AM
Chris H.   Mike, we need video man.....   Sep 15 2013, 11:39 AM
kg6dxn   Mike, we need video man..... Here is a shitty vi...   Sep 15 2013, 03:44 PM
Chris H.   Thanks for the vid Mike! It sounds really smo...   Sep 15 2013, 04:42 PM
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