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> 1974 914 - Tig welding and Metalshaping saved it! Back on the road!
TRS63
post Jan 4 2022, 02:37 AM
Post #121


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Small update :
We have a welded in engine mount:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641285460.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641285460.2.jpg)

And I got a "new" outer suspension console..well just need to disassemble it :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641285461.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641285461.4.jpg)

Stay tuned, I hope to make some serious hours in the shop in January !

Antoine
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Dion
post Jan 4 2022, 05:45 AM
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Good luck with taking the console apart. Looks good from the outside. Hopefully just as decent on the inside.
Coming along nicely. (IMG:style_emoticons/default/beerchug.gif)
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TRS63
post Jan 7 2022, 08:37 AM
Post #123


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Thanks a lot Dion! (IMG:style_emoticons/default/smile.gif)

I managed to work some hours on it this week!

I disassemble my new to me outer suspension console and cleaned/blasted it :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566232.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566233.2.jpg)

The inside showed only some surface rust :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566234.3.jpg)

Except these small holes:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566234.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566235.5.jpg)

That I welded shut :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566235.6.jpg)

I then treated the inside with some rust protection :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566235.7.jpg)

And some paint.. won't move anymore !!
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566236.8.jpg)

Then after 1000 measurements, checking, positioning,....I welded the inner suspension console ! (And the small bracket for the brake line):
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566236.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566237.10.jpg)

And treated the inside of the long with rust protection product and some paint..here again it will probably last longer than me!!
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566238.11.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566238.12.jpg)

Then it's time to start on the outside :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566238.13.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566239.14.jpg)

First I treated the outside part with some rust protection primer (I even diluted some to make it fluid enough to go between the layers..):
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566239.15.jpg)

And then some rust protection paint (also made it fluid to flow everywhere possible as a first layer, then thick over it)
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566240.16.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566240.17.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566240.18.jpg)

And time to start adjusting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566241.19.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566241.20.jpg)

Lot of adjustment left but the motivation picture:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1641566241.21.jpg)

Stay tuned
Antoine
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Superhawk996
post Jan 7 2022, 04:06 PM
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Trust you're already doing this, if not, keep track of the entire chassis squareness not just the local position of the suspension console.

Getting that outer console located properly is key to wheelbase, camber, and toe.

Triple check and then check again before final welding.

Learn from my mistake. Somewhere along the line I got over anxious and ended up with 4.3mm of shrinkage in Z height. Weld slowly. I now cool every weld to near room temp before proceeding to the next and haven't had a problem since. It's painfully slow but better than shrinking something.
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Dion
post Jan 7 2022, 04:19 PM
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[quote name='Superhawk996' date='Jan 7 2022, 02:06 PM' post='2972772']
Trust you're already doing this, if not, keep track of the entire chassis squareness not just the local position of the suspension console.

Getting that outer console located properly is key to wheelbase, camber, and toe.

Triple check and then check again before final welding.

(IMG:style_emoticons/default/agree.gif)

That console piece candidate turned out really nice. Nice rustproofing technique.
Were you able to save the tie in pieces? Obviously your skilled to make new ones.
Very nice progress. (IMG:style_emoticons/default/beerchug.gif)
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Freezin 914
post Jan 8 2022, 07:40 AM
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Looking great! Keep up the hard work. Very inspiring! (IMG:style_emoticons/default/beerchug.gif)
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TRS63
post Jan 8 2022, 05:31 PM
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Thanks a lot Dion and Superhawk996, any advice is always worth it !! I am over measuring everything to make sure it stays square and I am forcing me to take even more time but I know it's crucial, thanks again for the reminder !!! (IMG:style_emoticons/default/smile.gif) (IMG:style_emoticons/default/smile.gif) Dion, I did not manage to save totally the connecting pieces..but I made some templates of them so either I will repair them or make new ones..we will See what works best (IMG:style_emoticons/default/smile.gif)

@Freezin914: thanks for following along and happy you like it !

Bests

Antoine
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TRS63
post Jan 25 2022, 05:42 AM
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Thanks a lot !!!


So, long overdue update!
More adjustments, measurements..and welding here:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110955.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110956.2.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110957.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110957.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110957.5.jpg)

And fully welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110957.6.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110958.7.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110958.8.jpg)

Now adjusting the suspension console :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110958.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110959.10.jpg)

And all welded including the connecting parts between the consoles:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110959.11.jpg)

All measurements are ok and the arm felt right in place:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110959.12.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110960.13.jpg)

I can tell you that this view was a real relief !!

But still lots to do, like here with this poor repair:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110960.14.jpg)

And behind it some metal put under the rust..
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110960.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110961.16.jpg)

So big cleaning :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110961.17.jpg)

Adjusting the bottom part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110961.18.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110962.19.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110962.20.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110963.21.jpg)

And the top part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110963.22.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110963.23.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110964.24.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110964.25.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110965.26.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110965.27.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643110965.28.jpg)

Next update will follow very soon !

Antoine
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TRS63
post Jan 25 2022, 05:52 AM
Post #129


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So, long overdue update!
More adjustments, measurements..and welding here:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111542.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111543.2.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.5.jpg)

And fully welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.6.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.7.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111544.8.jpg)

Now adjusting the suspension console :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111545.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111545.10.jpg)

And all welded including the connecting parts between the consoles:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111545.11.jpg)

All measurements are ok and the arm felt right in place:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111545.12.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111546.13.jpg)

I can tell you that this view was a real relief !!

But still lots to do, like here with this poor repair:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111546.14.jpg)

And behind it some metal put under the rust..
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111546.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111547.16.jpg)

So big cleaning :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111548.17.jpg)

Adjusting the bottom part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111548.18.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111548.19.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111549.20.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111549.21.jpg)

And the top part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111549.22.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111549.23.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111550.24.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111550.25.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111550.26.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111550.27.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643111551.28.jpg)

Next update will follow very soon !

Antoine
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Superhawk996
post Jan 25 2022, 06:55 AM
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Yup, all those repairs look very familiar to me. (IMG:style_emoticons/default/sad.gif)

You're cranking along nicely. I hope spring comes for your early this year so that you won't be working in that cold work space!

Keep going! (IMG:style_emoticons/default/piratenanner.gif)
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TRS63
post Feb 4 2022, 06:39 AM
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Thanks a lot! Sure, warmer temperature would be great but hey, I am still lucky to have a shop to enjoy this passion!

So...next update!

Before taking care of the bottom of the passenger rear quarter, I thought I will see what I can do with the top part with the holes and dents:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978372.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978373.2.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978373.3.jpg)

I first planished it roughly with hammer and dollies:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978374.4.jpg)

And welded the holes shut. Some smoothing left but already way better:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978374.5.jpg)

Then I decided to continue on the firewall..first taking care of this old terrible repair:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978374.6.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978375.7.jpg)

I decided to replace this part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978375.8.jpg)

Making a template:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978376.9.jpg)

And the patch :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978376.10.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978376.11.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978377.12.jpg)

Cut out the wrong repair:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978377.13.jpg)

Adjusting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978377.14.jpg)

Welding:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978378.15.jpg)

Et voilà:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978378.16.jpg)

And in between, I had noticed that the floor was also repaired with metal over rust, what I can't stand so I also fixed that:
How it was:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978378.17.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978379.18.jpg)

Starting the shape:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978379.19.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978379.20.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978381.21.jpg)

Verifying the fit:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978381.22.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978382.23.jpg)

Whole shape:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978382.24.jpg)

Test-fitting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978383.25.jpg)

Cutting and adjusting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978383.26.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978383.27.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1643978384.28.jpg)

I did not over-grind it..the weld is under the front part of the firewall and robustness is more important!

Stay tuned, I have more to share!

Antoine
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Dion
post Feb 4 2022, 08:37 AM
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Great fabrication! Looking really nice. It seems like quick progress. Keep rocking it out.
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tygaboy
post Feb 4 2022, 08:51 AM
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(IMG:style_emoticons/default/agree.gif)
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StarBear
post Feb 4 2022, 10:45 AM
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@TRS63 Antoine - Most excellent passion and effort; I'm really enjoying your adventure and admiring your patience and work.
Two questions - I'm embarking on a similar adventure though a) on a WAY much smaller scale and b) without the facility, equipment or skill to do what you're doing. I've made a template of a patch for a spot at the back of the left side clamshell (see photos).
1. It looks like the metal there is 10 guage, maybe 12 (?). Can you confirm? The shop to do the work will custom fabricate the piece. Also, presume cold-rolled sheet steel? I'm thinking TIG welding but would MIG be sufficient (and quicker e.g. cheaper)?
2. The area just forward of the jack triangle might also need a bit of flat sheet, like a corner of the floor pan from your photos?
Thanks ever so much!
The cancer cut out (very localized - from "the long ago time" of daily driving grit and salt accumulation behind the rocker panel):
Attached Image
The template mockup:
Attached Image
The template in place:
Attached Image
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TRS63
post Feb 11 2022, 07:48 AM
Post #135


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Thanks a lot guys !!

@StarBear : thanks so much for the kind words!
I try to answer:
1)not 100% sure..Il used 12 gauge (IMG:style_emoticons/default/smile.gif) MIG is also perfectly fine, as long as the welder knows what he does. Il used both. Usually TIG where I have an access behind to planish, MIG where not.

2)the area you mean is (if I see well) both a bit of the floor and a part of the long. Maybe you can see it better on the other side ? Otherwise if you wait a couple weeks I am doing this kind of repair also on the driver's side so I will share the pictures!

Do not hesitate if you have more questions, happy to help!

So… next update! (IMG:style_emoticons/default/smile.gif)

Now the goal was to close the firewall, so…let’s start!

Making the part:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587294.1.jpg)

You see it coming?

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587295.2.jpg)

Still some work:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587295.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587295.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587296.5.jpg)

Getting there:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587296.6.jpg)

And the top part:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.7.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.8.jpg)

Welded together:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.10.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.11.jpg)

And welded to the car:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.12.jpg)

Then I made the small part left on top of it:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.13.jpg)

Welded:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.14.jpg)

And some rust protection, paint,…

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.16.jpg)

And the passenger side-firewall is done:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.17.jpg)

Then the jack point:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587301.18.jpg)

Here adjusting:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587301.19.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.20.jpg)

Rust protection:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.21.jpg)

And complete:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.22.jpg)

Under it the donut triangle is also back there:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587303.23.jpg)

I still have more to share, stay tuned!

Antoine
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TRS63
post Feb 11 2022, 07:48 AM
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Thanks a lot guys !!

@StarBear : thanks so much for the kind words!
I try to answer:
1)not 100% sure..Il used 12 gauge (IMG:style_emoticons/default/smile.gif) MIG is also perfectly fine, as long as the welder knows what he does. Il used both. Usually TIG where I have an access behind to planish, MIG where not.

2)the area you mean is (if I see well) both a bit of the floor and a part of the long. Maybe you can see it better on the other side ? Otherwise if you wait a couple weeks I am doing this kind of repair also on the driver's side so I will share the pictures!

Do not hesitate if you have more questions, happy to help!

So… next update! (IMG:style_emoticons/default/smile.gif)

Now the goal was to close the firewall, so…let’s start!

Making the part:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587296.1.jpg)

You see it coming?

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.2.jpg)

Still some work:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587297.5.jpg)

Getting there:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.6.jpg)

And the top part:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.7.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.8.jpg)

Welded together:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587298.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.10.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.11.jpg)

And welded to the car:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.12.jpg)

Then I made the small part left on top of it:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587299.13.jpg)

Welded:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.14.jpg)

And some rust protection, paint,…

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587300.16.jpg)

And the passenger side-firewall is done:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587301.17.jpg)

Then the jack point:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587301.18.jpg)

Here adjusting:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587301.19.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.20.jpg)

Rust protection:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.21.jpg)

And complete:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587302.22.jpg)

Under it the donut triangle is also back there:

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644587303.23.jpg)

I still have more to share, stay tuned!

Antoine
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Root_Werks
post Feb 11 2022, 10:36 AM
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So cool to see the inside of 914 areas never would have thought to see.

Really doing a great job, again, thanks for sharing the project and pictures!
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TRS63
post Feb 15 2022, 08:59 AM
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Thanks a lot, really appreciated !

Some more news..

I created this small hammering form:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937164.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937165.2.jpg)

Guessing why?
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937166.3.jpg)

Yes, to build myself the engine sealing surrounds:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937166.4.jpg)

And my first try is quite positive:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937166.5.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937167.6.jpg)

So I will build the long part!

I also mounted my front sway bar, first making a tool to position precisely the hole:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937167.7.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937168.8.jpg)

Thema making the holes:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937168.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937168.10.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937169.11.jpg)

Modifying inside:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937170.12.jpg)

And mounting the sway bar mounts :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937170.13.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937170.14.jpg)

Welded back the inside frame:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937171.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937172.16.jpg)

And everything done:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937172.17.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1644937173.18.jpg)

Stay tuned, work on the driver's side is coming!

Antoine
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Arno914
post Feb 15 2022, 09:23 AM
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Awesome work, Antoine! And so many "inside" pictures of the 914. Very valuable.
I remember seeing pictures of the car when you had purchased it. One would never have expected to see such an amount of brown, right?

Don´t forget, the next "Celette" is only 2 hours away from you - if you want to be sure. (IMG:style_emoticons/default/smile.gif)

Keep on the good work!

Arno
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Arno914
post Feb 15 2022, 09:23 AM
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