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> 1974 914 - Tig welding and Metalshaping saved it! Back on the road!
TRS63
post Feb 16 2022, 12:52 AM
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QUOTE(Arno914 @ Feb 15 2022, 09:23 AM) *

Awesome work, Antoine! And so many "inside" pictures of the 914. Very valuable.
I remember seeing pictures of the car when you had purchased it. One would never have expected to see such an amount of brown, right?

Don´t forget, the next "Celette" is only 2 hours away from you - if you want to be sure. (IMG:style_emoticons/default/smile.gif)

Keep on the good work!

Arno


Hi Arno

Thanks a lot for the kind words! Sure wasn't expecting that much rust but hopefully I will have some years of driving ahead of me now (IMG:style_emoticons/default/smile.gif)

Thanks a lot for the offer for the celette, truly appreciated ! Il hope that I won't need it but if Il have any doubt I will come back to you! (Plan is still to only make it solid again, if I was to completely restore it (or a future one!), I will be doing it on your celette for sure!)

Grüße

Antoine
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TRS63
post Feb 25 2022, 02:57 PM
Post #142


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So, as promised, the work on the driver's side!

After a bit of Paint/gravel protection removal, it wasn't looking promising:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822663.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822664.2.jpg)

And not much better without the jack point triangle :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822665.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822665.4.jpg)

So I prepared the floor pan:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822666.5.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822666.6.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822666.7.jpg)

And made some cut:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822667.8.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822667.9.jpg)

Now I could see the damages better:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822668.10.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822668.11.jpg)

So I made a template :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822669.12.jpg)

And the part, from cutting to adjusting to welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822669.13.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822669.14.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822670.15.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822670.16.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822671.17.jpg)

Then some repair on the inner firewall:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822671.18.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822672.19.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822672.20.jpg)

And the pan:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822673.21.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822673.22.jpg)

And its reinforcement:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822673.23.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822674.24.jpg)

And the triangle, no chance to repair the old one so I made a new one:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822675.25.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822675.26.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822676.27.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822677.28.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822677.29.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822677.30.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822678.31.jpg)

And that is one side done:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1645822678.32.jpg)

Stay tuned

Antoine
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Root_Werks
post Feb 25 2022, 03:05 PM
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Making your own replacement panels = cool! Nice work.
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Superhawk996
post Feb 25 2022, 04:49 PM
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Thoroughly impressed, and thinking that had I sent you a care package of Restoration Design parts, you'd be done already (IMG:style_emoticons/default/laugh.gif) .

That is real dedication to make what is commercially available. (IMG:style_emoticons/default/smilie_pokal.gif)

That car will be a part of you when you're done.
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Dion
post Feb 25 2022, 06:43 PM
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(IMG:style_emoticons/default/smash.gif) That was cool man, (IMG:style_emoticons/default/welder.gif) making your own doughnut/jack point! Amazing! Way to go Antoine. (IMG:style_emoticons/default/aktion035.gif)
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djway
post Feb 26 2022, 12:44 AM
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You are making me crave some rust work (IMG:style_emoticons/default/smile.gif)
Great work.
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tygaboy
post Feb 26 2022, 10:51 AM
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Forming your own panels... (IMG:style_emoticons/default/smash.gif) And the feeling you get when you say "I made that!" (IMG:style_emoticons/default/sunglasses.gif)
Nice work.
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wonkipop
post Feb 26 2022, 08:50 PM
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jack donut is a work of art.
you are good mate, very good.

(IMG:style_emoticons/default/beerchug.gif)

i can see that phoenix red peeping through everywhere - just wants to get out into the light of day.
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TRS63
post Mar 3 2022, 03:14 AM
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Thanks a lot guys, the support here means a lot to me!! (IMG:style_emoticons/default/aktion035.gif)
You're all right, I could have win a lot of time buying parts..but the fun for me is in the building (IMG:style_emoticons/default/smile.gif)

So, next I fixed the clutch tube.
First the part on the firewall, I don't know what a PO was thinking with this thick piece?!
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298836.1.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298837.2.jpg)

So I removed it and found a damaged firewall:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298837.3.jpg)

So removing what is damaged:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298838.4.jpg)

Making the patch:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298838.5.jpg)

Adjusting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298838.6.jpg)

Welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298838.7.jpg)

And the front fixation, cut the access :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298839.8.jpg)

The issue:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298839.9.jpg)

Welded (pic was ongoing, I welded the whole length but forgot to take a picture):
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298840.10.jpg)

And closed:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646298840.11.jpg)

Stay tuned

Antoine
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Superhawk996
post Mar 3 2022, 06:47 AM
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At this phase in their life the clutch tube failures are pretty common.

This is so common with 914's. Prior owners attempt to fix but they only look at the symptom (the cracked bulkhead) and then slap a "fix" onto it. Meanwhile they never address the root cause (the broken clutch tube restraint) that is leading to all the flexing in the 1st place.


Nice job fixing the clutch tube at both ends! It will be good to go for decades!


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Root_Werks
post Mar 3 2022, 11:24 AM
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QUOTE(Superhawk996 @ Mar 3 2022, 04:47 AM) *

At this phase in their life the clutch tube failures are pretty common.

This is so common with 914's. Prior owners attempt to fix but they only look at the symptom (the cracked bulkhead) and then slap a "fix" onto it. Meanwhile they never address the root cause (the broken clutch tube restraint) that is leading to all the flexing in the 1st place.


Nice job fixing the clutch tube at both ends! It will be good to go for decades!


(IMG:style_emoticons/default/agree.gif)

Known more than a few 914's where the front support tab had long broken off which would cause the rear firewall to continue to break away.
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TRS63
post Mar 10 2022, 04:51 AM
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Thanks a lot guys!

So, I then worked on my engine side panel:
Adjusting:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909462.1.jpg)

Then the necessary holes:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909463.2.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909463.3.jpg)

Then the sealing guide:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909464.4.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909465.5.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909465.6.jpg)

A before-after:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909466.7.jpg)

And in place :
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1646909466.8.jpg)

Bests

Antoine
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rgalla9146
post Mar 10 2022, 06:12 AM
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Hi Antoine
The second sentence of your intro says it all.
You have a passion for metal working and it shows.
Beautiful work. Great progress. Excellent commitment.
Rory



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Root_Werks
post Mar 11 2022, 06:52 PM
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Making all these replacement panels is truly impressive!
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FL000
post Mar 11 2022, 07:19 PM
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You make it look so easy! Enjoy seeing what you can do with basic tools. Great progress (IMG:style_emoticons/default/aktion035.gif)
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TRS63
post Mar 30 2022, 05:29 AM
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Thanks a lot guys for the support!! Really appreciated !

So, I think the next step was quite logical..the battery tray (IMG:style_emoticons/default/biggrin.gif)
I did built it by hand couple months ago:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639737.1.jpg)

So it was time to adjust and weld it, first the bottom part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639738.2.jpg)

And then the top:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639738.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639738.4.jpg)

All done and all fits great:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639739.5.jpg)

I then found one last hole on the firewall:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639739.6.jpg)

That I welded close:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639739.7.jpg)

And now we have a nice engine bay/right long:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639740.8.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648639740.9.jpg)

Starting to look good!

Antoine
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TRS63
post Apr 1 2022, 04:21 AM
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I have more to share with you (IMG:style_emoticons/default/biggrin.gif)

This corner was ugly:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808514.1.jpg)

So I decided to take care of it:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808514.2.jpg)

And welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808515.3.jpg)

And the outside part, before:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808515.4.jpg)

Starting with the bottom part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808515.5.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808516.6.jpg)

Welded:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808516.7.jpg)

And the top part:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808516.8.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808517.9.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808517.10.jpg)

And here we are:
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808518.11.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808518.12.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1648808518.13.jpg)

Bests

Antoine
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Dion
post Apr 1 2022, 04:46 AM
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Brilliant, just brilliant. Really enjoy seeing the creation process. Keep it coming (IMG:style_emoticons/default/beerchug.gif)
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Superhawk996
post Apr 1 2022, 07:58 AM
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Nice to see this one still chugging along. My own project has slowed to a crawl- life getting in the way. This one gives me the motivation to keep plugging along.

(IMG:style_emoticons/default/welder.gif) (IMG:style_emoticons/default/biggrin.gif)
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TRS63
post Apr 6 2022, 07:30 AM
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Thanks so much for the support guys (IMG:style_emoticons/default/wub.gif)

Next step was the bottom of the B-post..here you go :
Empty space: (IMG:style_emoticons/default/unsure.gif)
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1649251831.1.jpg)

Home made part being adjusted: (IMG:style_emoticons/default/sunglasses.gif)
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1649251832.2.jpg)

And welded: (IMG:style_emoticons/default/welder.gif)
(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1649251832.3.jpg)

(IMG:http://www.914world.com/bbs2/uploads_offsite/www.thesamba.com-24690-1649251833.4.jpg)

Bests

Antoine
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