QUOTE(charliew @ Apr 22 2010, 10:26 AM)
Not to be disencouraging but your car must have spent a lot of time on the beach or under a sprinkler system in it's life. I didn't know a ca car could be so rusty. You do know from reading here that most of the rust is hiding under the paint and tar and undercoating. You probably have exposed 60% at best. I would stop buying parts and start stripping the finish off or get another better tub to spend all of that effort and money on. I truly don't think you will be able to justify restoring that tub. The amount of rust repair will detract from anyone that knows 914's having any interest in paying even a portion of what you are going to spend when your heirs try to sell it, especially if they see this thread. The amount of prep to the inside of the cavities after being welded on is very time consuming. You haven't even gotten to the areas where the foam is in the corners yet. I know you don't want to hear this but with your level of expertise and limited tools and workplace you will probably quit after you get overwelmed with the cost. That tub is not where you will want to spend a lot of money. The level of repair you want is so costly that it will overwelm your budget before you even get to the drivetrain in my opinion. A lot of shops will want to see the car stripped before they even talk about a estimate. You can do that but I bet you will end up paying someone else to do it, that alone is probably a 1500.00 expense on what most will say is a 250.00 tub. Once it's stripped you wiill decide what you will do there after. I think you will be much happier at your age parting your car out and buying a nice driver. I truly believe that you can spend 15-20k on this car, if thats what you want go for it, I will follow along and wish you luck. Think about all the venders that will give you some great prices. I'm sure that 20 years from now a lot of the repaired places will show some signs of being repaired or the areas right next to them will need repairing. If your car had a perfect interior and a perfect drive line including fi this might be feasable. How will you move a new painted tub home from a shop? Where are you going to get the tools skills and work area needed to do the reassembly? I think once you have stripped the car down to bare metal you will see what you are in for.
Thanx for the advice Charlie - as the PCA 914 Renn/SIG guy - you'd know!
... I love your house design on the SIG site pic btw!
Exactly where are you talking about "...the areas where the foam is in the corners..."? ... So I know where to look next, because when I asked on another post here about the foam injected in those types of spots by the factory on our 914s, several other "experts" on here said that they didn't ever do that, except by special order on Euro ones!!??
I saw what I thought was some under the rust bubble by the DS Sail behind the door, but was told it was something injected by the last shop when they fixed the rust bubble there back in 80.
Rust free CA 914s etc. is a myth - esp. the early pre-76 built non-zinc dipped ones IMHO!!!!!
.... What with salt air near the beach, sand & pumice used on snowy roads in the mountains (no salt allowed here though), sprinklers, & heavy flooding during the early to mid 70's from what we now know as El Nino - on top of the sisal backed firewall engine pads, foam injection & spongy rubber factory seals & no zinc rust treatment to any of the 70-76 914 bodies (76's were 75 built) -
there is NO such thing as a rust free 914 anywhere IMHO !!!! Any decent 73-74 2L out there for sale now I suspect would have similar rust issues festering or already there, so I'd be buying someone else's problem -
just for less dough I suppose! ... but if it doesn't show now, just give it a few years & it will!
If I can work it out on mine, then I'd like to do this in such a way as to add on the zinc treatment or similar rust preventative under it, so that it won't progress in the future.
FYI - I used to live in Huntington Beach from 74-85 & 3 blocks from the beach 74-81, but it was garaged there, then here in Orange 85 to now - & it was in Fountain Valley/Westminster area of OC with the PO/OO & garaged there between 11/72 - 12/75, when I bought it used. It went into the garage with no rust, clean battery tray, firewall, etc. - but that stuff got eaten somehow with time - battery tray was residual acids I guess, firewall was water from the warped tray retained by the pad, doors & cowl/F-lid seal channel were shrunken seals I guess!?
It's been a very disappointing process for me to go through what I thought was a well preserved & rust free CA 914 stored in my dry SoCal garage with a freshly rebuilt drivetrain - went in there that way anyway - but it's first years 72-74 were El Nino years, so maybe it got flooded when parked outside, who the f knows now!?
The drivetrain is an all original matching no. GA engine with the d-jet & it had a full rebuild/overhaul just 20k before the 85 whack, ditto on the trans overhaul except it needed the original case changes (so that no. doesn't match), plus with the shocks & bushing etc. Likewise, the interior is good except for needing some carpet pieces, & repairing some rips on the driver & small tear on the pass seat side bolsters etc., & the dash top gained a crack while in the garage - so that needs recovered now.
Otherwise I wouldn't have kept it all these years "waiting," let alone considered trying to restore it now! I do have the new parts in hand to refresh the engine, trans, suspension & brakes, & will get some VG/Excl used OE leatherette to replace/resew those small areas on the upholstery parts.
I can & will continue to strip it to shell myself - since that would have to happen anyway, then figure what to do at the point where all of it's warts are exposed. Then I'll have to decide if & how much more I can do myself, vs. what I do need a shop/pro to do for me. Who knows, I may go the better tub route & say screw it with this one!? Pretty much all parts which I've "collected" so far could also go on a better tub, if I chose that route - & I am now concentrating on stripping to shell to uncover the other 40% you mentioned.
Even if it is not what I really want to hear, your comments are helpful.
Thanx Again!
Tom
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