QUOTE(sreyemj @ Jul 12 2023, 09:19 AM)
Unfortunately, some less good news. Since taking it off the rotisserie, the passenger door has rubbed when closing. I had attributed this to the door sill shrinking when I welded it back in, but it appears that the body is "twisted" (distance between the windshield and targa frame remains ok on both sides). Now the targa top overhangs on the passenger side and is flush on the driver's side. The door fit on both sides seems to indicate that the front of the car is slightly rotated (driver's front up, passenger side down).
I don't know if this happened during the restoration process, or if it's from the driver's side front hit that required the driver's front corner to be replaced many years ago. I used a laser level to keep the two longitudinal pinch welds flat while it was on the rotisserie, but was not actively measuring for "twist" in the body (next time!). The passenger longitudinal was very weakened by the prior owner drilling holes in it, and I remember the doors fitting better before. Its entirely possible I caused this issue by not cross-bracing the car (an "X" between my two braces would have been perfect).
Dr 914's videos were very helpful in diagnosing this issue, and it sounds like his frame guy can fix this given enough time and money. It would be very inconvenient to bring the car all the way to Atlanta from Texas, if he even had time to work on it. A guy at work recommended a local shop with a frame rack that did a good job on his daughter's vintage Mustang. I don't want to trade expediency for results, but given the less-than-concours nature of my 914 maybe this would be an option?
On the brighter side, I finally saw a 914 at our local cars and coffee. Great looking car, but closer inspection revealed lots of the rust issues I've spent so much time addressing! I ordered the rest of the 1.7L D-jet parts I needed, as well as a replacement ignition harness (figured I might as well replaced all the old wires). This year has me working out of town about half the time so I won't get a chance to install anything for several weeks!
this is not good news!! Given this is of driver quality, I might look into racking the chassis as a DIY project. I cannot provide details, but there is a way