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johnpierre
hello 914 community

so I was driving the other Sunday - nice drive with no traffic due to covid, doing 80 on the 405 heading south, for those of you that don't live in LA, that is in LA ;-) and then all of a sudden I just lost power.

it sounded like I ran out of gas but that of course is impossible as the tank was 1/2 full. I have a 73, 1.7 fuel injected engine and I have never had this issue.

I suppose I can tow the car to a garage but I thought I might put this out there in case this sounds familiar to anyone and I could try to troubleshoot the issue first. is there anything I can check rather easily to solve this? has this happened to anyone else under these conditions?

I looked all around the top of the engine as best I could when it happened and I didn't see anything disconcerted or otherwise out of place - but then again I don't really know what I was looking for and it was hot so I really could feel around that much.

-jp-
BeatNavy
When you cycle the key to "on" position do you hear the fuel pump priming (for roughly 1.5 seconds)?

Could be fuel or it could be spark, but that fuel pump test is the easiest (you do it every time you start your car).
DRPHIL914
QUOTE(BeatNavy @ Jun 23 2020, 12:30 PM) *

When you cycle the key to "on" position do you hear the fuel pump priming (for roughly 1.5 seconds)?

Could be fuel or it could be spark, but that fuel pump test is the easiest (you do it every time you start your car).

agree.gif ,most likely pump issue, relay or just loose wire on coil , ground etc
ndfrigi
Do you have pertronix on ur dizzy? if yes try to replace it with standard points and also like Rob and Dr. Phil said, check your fuel pump and if there is a loose wire from coil.

Hopefully it is just minor issue and you can drive the car again especially time to enjoy the 914 this summer.
fiacra
Despite what the gauge says did you check the tank to make sure there is fuel in there?
Frankvw
if the spark is OK...Check fuel (as mentioned), if you have fuel in the tank, could also dirty or clogged up fuel filter/filtersock. troubleshooting starts ! good luck.
jd74914
I had this happen and it turned out my 3 port fuel pump was bypassing from pressure to return (regulator spring failed). Not sure how common this is, but same symptoms you had.
KELTY360
Fuel pump relay on the relay board.

I've had the same thing happen in two different 914s and diagnosed it in a couple of others. Easy fix; just swap in one of your headlight relays and see if it works. Good Luck.
GregAmy
Similar experience to the above: verify solid terminals between the 12- and 14-plug terminals and the relay plate. Remove, clean, ever-so-slightly spread the quartered mail terminals...


(I hesitate to add "use dielectric grease" because you should, as writing that always causes incorrect counter-arguments here...but use dieletric grease.)
johnpierre
hey there - thanks for all the help

here is what i found based on your help.

#1 im pretty sure the fuel pump is priming - i can here the low whine when i turn the key

#2 checked all the fuses and they all look old but non blown, i turned each fuse to see it that would make a better connection

#3 it looks like im missing a fuse on either end - not sure i even know it they where there to begin with

$3 looked at the coil and it all seemed to be connected, no lose wires

#4 i did find a vacuum hose that is not connected, i can't seem to figure out where the hell it connects to however it is coming from a long black straight tube that is at the front of the engine bay

#5 checked tank to make sure there was fuel - there is

#6 there are only 10 fuses and i could not see any numbers anywhere - must be on the plastic cover that departed me some time ago so i don't know where fuse controls the pump

here are some pics to see if you can see something i did not
johnpierre
the coil presumably...
johnpierre
vacuum hose to nowhere
johnpierre
this is where the vac hose begins
johnpierre
so going with a faulty fuel pump - where is it located ? can i just buy one from pelican or AA and pop it in?
KELTY360
Forget about the fuses. It's the fuel pump RELAY. Located on the relay board on the driver's side at the front of engine bay. Take off the plastic cover and you'll see round relays, a couple of fuses and a harness connector. The round relays are the same as the headlight relays on the motors in your frunk. Do a search. 99% sure it's your problem and easy to fix. Always carry spare relays.
johnpierre
QUOTE(KELTY360 @ Jun 23 2020, 09:17 PM) *

Forget about the fuses. It's the fuel pump RELAY. Located on the relay board on the driver's side at the front of engine bay. Take off the plastic cover and you'll see round relays, a couple of fuses and a harness connector. The round relays are the same as the headlight relays on the motors in your frunk. Do a search. 99% sure it's your problem and easy to fix. Always carry spare relays.

great will follow your directions in the morn when it is light out... biggrin.gif
914_7T3
QUOTE(johnpierre @ Jun 23 2020, 08:40 PM) *

hey there - thanks for all the help

here is what i found based on your help.

#1 im pretty sure the fuel pump is priming - i can here the low whine when i turn the key

#2 checked all the fuses and they all look old but non blown, i turned each fuse to see it that would make a better connection

#3 it looks like im missing a fuse on either end - not sure i even know it they where there to begin with

$3 looked at the coil and it all seemed to be connected, no lose wires

#4 i did find a vacuum hose that is not connected, i can't seem to figure out where the hell it connects to however it is coming from a long black straight tube that is at the front of the engine bay

#5 checked tank to make sure there was fuel - there is

#6 there are only 10 fuses and i could not see any numbers anywhere - must be on the plastic cover that departed me some time ago so i don't know where fuse controls the pump

here are some pics to see if you can see something i did not


Here are the fuse locations for a '73 from the owners manual. Looks like you are missing the left high beams (white 8 amp) and headlight motors (blue 25 amp)

Click to view attachment

As for fuel pump relay, you can reference this relay board diagram showing the underside to help identify the loacation.

Click to view attachment
914_7T3
The dreaded double post!
ndfrigi
QUOTE(johnpierre @ Jun 23 2020, 08:43 PM) *

this is where the vac hose begins



that is the line for charcoal canister and not really affect the issue you are having now.

Click to view attachment
GregAmy
Given:

QUOTE(johnpierre @ Jun 23 2020, 11:40 PM) *

#1 im pretty sure the fuel pump is priming - i can here the low whine when i turn the key

...then I can't see how this has anything to do with the fuel pump electrical circuit.

Did I miss it or have you tested fuel pressure?
johnpierre
ok here is the update:

found the relay board - thanks for that - inspected the little fuses and they were ok. nothing looks burnt or damaged so i removed the two round fuses from the light motors and swaped out two from the relay board to see if that would solve the issue, it did not.

i have ordered three new round fuses from Pelican here in long beach, they will arrive tomorrow and i will install them and see what happens.

here is a curious thing however:

now i don't here the low whine of the fuel pump anymore and while i was trying to start the car i heard a pop and saw some smoke coming from the engine bay, i looked all over and could not see anything burnt, or still smoking. i could not smell anything buring so just assumed it came fromthe tail pipe area.

mrholland2
QUOTE(johnpierre @ Jun 24 2020, 11:31 AM) *

ok here is the update:

found the relay board - thanks for that - inspected the little fuses and they were ok. nothing looks burnt or damaged so i removed the two round fuses from the light motors and swaped out two from the relay board to see if that would solve the issue, it did not.

i have ordered three new round fuses from Pelican here in long beach, they will arrive tomorrow and i will install them and see what happens.

here is a curious thing however:

now i don't here the low whine of the fuel pump anymore and while i was trying to start the car i heard a pop and saw some smoke coming from the engine bay, i looked all over and could not see anything burnt, or still smoking. i could not smell anything buring so just assumed it came fromthe tail pipe area.


Are you sure everything is okay in the distributor/plugs/plug wires/coil arena?
johnpierre
so here is the update:

fuses arrived from pelican, i replaced all three of the ones on the relay board - nothing has changed - still sounds like it is not getting any fuel.

however i can again hear the low whining sound that i am assuming is the pump - also looked all over the coil distrubutor cap area and it all looks ok

here are some pics

what is the next thing to check or trouble shoot???
johnpierre
old relays
johnpierre
relay board with new relays installed
johnpierre
coil / distributor cap area - looks to be ok right ???
type2man
Remove the intake and pour fuel into the throttle body, if it starts, then you have a fuel delivery problem
johnpierre
QUOTE(type2man @ Jun 25 2020, 07:48 PM) *

Remove the intake and pour fuel into the throttle body, if it starts, then you have a fuel delivery problem

copy that...
johnpierre
QUOTE(type2man @ Jun 25 2020, 07:48 PM) *

Remove the intake and pour fuel into the throttle body, if it starts, then you have a fuel delivery problem


is the throttle body right under the air filter ?
rjames
QUOTE
while i was trying to start the car i heard a pop and saw some smoke coming from the engine bay, i looked all over and could not see anything burnt, or still smoking. i could not smell anything buring so just assumed it came from the tail pipe area.


This is concerning. I would check the all of the wiring in the engine bay very closely, making sure everything is connected correctly and there's no broken or exposed wires shorting something out.

Something else to check- take the distributor cap off and make sure the small braided ground wire inside is still attached. The car won't start if it's not attached or has a bad connection.
Once upon a time I wired my distributor up incorrectly and fried the ground wire. A bit of smoke and a toasted ground wire was the result, as was a car that wouldn't start anymore.
johnpierre
QUOTE(rjames @ Jun 26 2020, 02:10 PM) *

QUOTE
while i was trying to start the car i heard a pop and saw some smoke coming from the engine bay, i looked all over and could not see anything burnt, or still smoking. i could not smell anything buring so just assumed it came from the tail pipe area.


This is concerning. I would check the all of the wiring in the engine bay very closely, making sure everything is connected correctly and there's no broken or exposed wires shorting something out.

Something else to check- take the distributor cap off and make sure the small braided ground wire inside is still attached. The car won't start if it's not attached or has a bad connection.
Once upon a time I wired my distributor up incorrectly and fried the ground wire. A bit of smoke and a toasted ground wire was the result, as was a car that wouldn't start anymore.

ok will do
euro911
Did you get the issue figured out yet?
rhodyguy
Do you have spark? Easy way is hook up a timing light to a plug wire, any one of them will do. Then engage the starter. You're only looking for spark. Not timing. Yet.
mankowski
Intermittent loss of voltage to fuel pump could be a bad relay board trace. That alone doesn't appear to explain what's going on here, but it might be contributing.
johnpierre
bump...
johnpierre
ok everyone - it as been a few months - i just been so busy i have not been able to really dig in on this issue.

i still cant start the car, $@!#%&

i replace all the round relay's that were on the board in the back engine bay, as recommended and still no luck

any suggestions as to what to troubleshoot next ??

i have a few open days that i can dedicate to this issue - i need to get this car running - the weather is changing here in LA and this is my favorite time to drive it. plus it is currently parked on the street (covered) and due to covid culver city stopped writing tickets for street cleaing but that is about to end so i need to be able to park the car in the driveway on the street cleaning days.

i suppose i could tow it to a shop but it just seems to me that it is a simple fix which i can perform myself but i just don't know exactly what to look at or test.

914 community what is the next step????

-jp-
GregAmy
I'm still not clear if your pump is consistently running and you have fuel pressure? Have you tried jumping the fuel pump relay?

I'll reiterate that sudden stoppage on the highway is commonly related to electrical/wiring issues with the relay plate, its connectors, and terminals.
euro911
JP, there's also a couple of fuses next to each other on the relay board in the engine bay.

The 25 amp fuse (in the socket towards the rear of the car) is the main power fuse for the board - it protects the fuel pump and the heater blower fan.

The 8 amp fuse is only for a rear window defogger (if vehicle is so equipped).

Click to view attachment



If not already posted in this thread, go over Jeff Bowlsby's checklist: https://bowlsby.net/914/Classic/zTN_FI_FPChecklist2.pdf
euro911
Click to view attachment
JamesM
QUOTE(GregAmy @ Oct 28 2020, 09:04 AM) *

I'm still not clear if your pump is consistently running and you have fuel pressure? Have you tried jumping the fuel pump relay?

I'll reiterate that sudden stoppage on the highway is commonly related to electrical/wiring issues with the relay plate, its connectors, and terminals.


agree.gif on all counts.

Rather than guessing and replacing random parts in the hopes that the problem goes away though you need to actually diagnose what isnt working and then address that system.

Absolutely would look at the fuel system. As previously stated issues with the relay/relay board are super common (I have had them with every 914 I have ever owned and that is a pretty large number at this point) however because its usually easier to check for spark do that first just to rule it out.

So
Step 1: hook up a timing light, crank the engine. Is it lighting up?
No = Figure out why you dont have spark.
Yes = Look at the fuel system next.


Step 2: Do you have fuel pressure? Not hearing the pump at all is usually a give away that you dont, but hearing the pump run is not always an indicator that you do.
Get a fuel pressure gauge and throw it on the fuel rail!

No pressure + pump not running = something wrong with the pump or the electrical circuit/relay/relay board.

No pressure + pump running = bad pump or obstruction in the fuel line

Proper 29 PSI at the fuel rail when key is cycled/cranking = something other than the fuel pump system itself, start looking at d-jet Head temp sensor, MPS, etc (this is a d-jet car right?)

Whatever you do stop guessing though. Its pretty easy to test what is and is not actually working on these cars. Once you have isolated where the failure is you can stop randomly replacing parts.
Tdskip
QUOTE(JamesM @ Oct 28 2020, 03:14 PM) *

Rather than guessing and replacing random parts in the hopes that the problem goes away though you need to actually diagnose what isnt working and then address that system.


+1000

You need a definitive answer on if you are getting spark and fuel.

Autozone has spark testers for under $10. Buy one and report back, we can take it from there.


jim_hoyland
If a fuel pressure gauge is installed in-line, fuel pump problems are easier to analyze.
If engine quits and the fuel pressure goes to zero, it’s fuel pump or it’s wiring
If engine quits and fuel pressure is say 2&, it’s not fuel pump; move on to ignition
Big question for you is: whether gas is being pumped. I would disconnect the fuel line in the engine compartment and turn the key. No gas, maybe kinked fuel hose or clogged filter; and, don’t forget there is a mesh screen sock inside your fuel tank.
Hopefully, you see gas smile.gif

euro911
I sent JP a PM, offering to run up there to help diagnose the issue(s) ... waiting to see if/when it'd be a good day/time to do it popcorn[1].gif

"Just give me some advance notice - and think about posting a 'Tech Day' on World to see if a maybe a couple of other local members could join in to brainstorm the issue(s).

I have compression tester, a leak-down tester, tach/dwell meter, timing light, floor jack & stands, etc., all ready to go idea.gif ... (have wrench, will travel) laugh.gif"


If JP's OK with that, are there a couple of other 'locals' available to come give a hand, if he puts out a casting call?
Tdskip
QUOTE(euro911 @ Oct 28 2020, 05:20 PM) *

I sent JP a PM, offering to run up there to help diagnose the issue(s) ... waiting to see if/when it'd be a good day/time to do it popcorn[1].gif

"Just give me some advance notice - and think about posting a 'Tech Day' on World to see if a maybe a couple of other local members could join in to brainstorm the issue(s).

I have compression tester, a leak-down tester, tach/dwell meter, timing light, floor jack & stands, etc., all ready to go idea.gif ... (have wrench, will travel) laugh.gif"


If JP's OK with that, are there a couple of other 'locals' available to come give a hand, if he puts out a casting call?


I might be able to help over the weekend (if extra help is needed)
trick-e
I didn’t read all of the responses, but I’m just solving a similar issue.
Mine progressively got a little harder to start, and sometimes it wouldn’t. Now, it won’t start at all.

Confirm the pump runs when turning the key. If it does spray starter fluid into the throttle body to confirm it tries to start. If it tries, change the fuel filter first.
Next, Remove the fuel sender and/or expansion tank.
Shine a flash light into the tank.

How does the strainer look? Mine looked like someone had sealed the tank with that little mesh strainer in place. It was only a matter of time.
I’ll be pulling the tank and putting in a new strainer.
johnpierre
ok so here is the latest with my drama:

#1 as I stated I replace the fuel relay, didn't solve the issue

#2 a friend of mine helped me replace the fuel pump in my 2001 chevy - took him all of 2 hours to drop the tank and swap out the pump and put it all back together. since he was so proficient at that I reasoned why not get him to trouble shoot the 914. this is what we found.

for sure it is getting spark - btw I purchased some new plugs and I also purchased a new battery - figured it could not hurt.

so now that the relay not the issue I am guessing the next thing to eliminate is the fuel pump? right?

I guess I should just order one from pelican and get it in there with a new filter and at the very least I have a new fuel pump - not that expensive of a part.

if the car starts I know that was issue and if not then I can move on to another part of the chain.

what are your thoughts ??? maybe I just check the fuel filter fist - see if it is clogged ???

-jp-

gotta get this baby running - the weather is perfect to drive it now....


johnpierre
icon_bump.gif
rjames
Replacing the fuel pump might fix it, and then it again it might not.
Have you checked the fuel pressure yet as others have already suggested?
rhodyguy
Was the tank sock examined? Partially fouled, they can suck flat under vacuum. = no fuel. No pump vacuum the sock releases and fuel might flow. For a while. Only takes a couple of minutes when the tank is out to r&r. Note the direction the supply spigot is pointing. If the pump is not the problem, swapping it out is a waste time and money.
johnpierre
QUOTE(rjames @ Dec 7 2020, 11:42 AM) *

Replacing the fuel pump might fix it, and then it again it might not.
Have you checked the fuel pressure yet as others have already suggested?



so I just checked with my friend and he said when I was turning the key there was fuel pressure and he could tell fuel was in the rails

so I guess it is not the fuel pump

is there an ECU on this car - the reason I asked is there is a box behind the batter that looks like a electridle unit - could the problem be in there ???
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