Ok, here's the latest update to this project. First DE event of the year for me is March 31, so this is really cutting it close! Don't know if I'll make it
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I've stated to fabricate a GT "style" engine lid. Have plenty of lids laying around so here goes. Should be done, no, NEEDS to be done by the end of the week. This is not an attempt at a high quality, GT reproduction, but rather a modest attempt to provide extra cooling to the engine bay.
Removed the mesh from a donor lid. Flattened it out, removed the little mounting studs and grinded the area down to smooth. Then took an orbital sander an went over both sides until baby butt smoot. This photo is before I did the smoothing and sanding.
Click to view attachmentI used the mesh to outline the area I needed to cut out. The taped area is slightly smaller than the outline of the mesh so I can have some sheet metal on the lid to fasten the mesh to.
Click to view attachmentDrilled out the spot welds for the bracing and removed.
Click to view attachmentFired up the air compressor, got the grinder out and preceded to cut the areas out right above the vertical braces that are left being careful not to grind into them. Then took out the hand jigsaw and using the starter cuts I made on either side of the vertical braces, cut along the tape outline. Then evened out and smoothed the cuts. Oh yea, addressed the rust. Where don't these cars rust!!
Click to view attachmentDid a test fit with the donor mesh.
Click to view attachmentAfter sanding down the lid frame and, did I say removing rust, painted with primer. Should be able to have this finished by the weekend when it needs to go to the car.
Click to view attachment