Last week I encountered a very strange malfunction while assembling the final switching and wiring. The “start” mode of the ignition switch would turn on the headlights and when in “run” mode the headlight switch engaged the starter…yes you read that correctly! I said the STARTER!
My first assumption was a faulty ignition switch because I did not think the wiring harness would be at fault, I was wrong. After installing the new ignition switch the symptoms remained.
Sunday I found that the ignition switch connection that was supposed to go to the relay board was in fact connected to the headlight switch somehow.
Yesterday I enlisted the help of Mark Kinnaman
@Bartlett 914 After a couple hours we were able to find the wire that connected to the relay board, it was erroneously connected to the turn signal switch. While running thru the fuse panel a couple other wires were found to be incorrectly connected.
I will put together a report and hopefully Kroon can prevent this from happening on future harness builds.
Thanks Mark!