So here's the big-picture plan for this project.
Phase 1: Aligning Structural Points
This was already completed by the crew at Yeoman Auto Body during this car's first session on the Celette bench. My fixtures agree with their work, which is great to see and further confirms the accuracy of my fixtures since Andy's car was aligned using the old fixtures -- the ones that were actually right.
Phase 2: Aligning Non-Structural Points
This phase is all about jigs. The windshield hoop on this car was shoved out of alignment by the roof during the crash. So as the car sits now, the suspension/engine mounts are all in the right place, but there are still bends and stresses bound in the surrounding metal. Before cutting anything apart, and while the chassis fixtures are all in place, the door/windshield/hood openings all need to be confirmed using jigs. I have door jigs I built already. But windshield and hood jigs are in the process of being built
(This is what I've been working on...). Using these I will work the body to match these jigs.
Phase 3: Replace Structural Metal
Now that all the critical measurements are back in line I can start replacing metal from the center outward, making any adjustments and tweaks necessary. Cutting out old metal will release bound up stresses, and fitting new metal will require working the surrounding metal. Once this phase is complete, things like longitudinals, floor pans, front trunk pan will all be replaced.
Phase 4: Replace Non-Structural Metal
At this point the body alignment portion of the project at complete. Now things like the fenders/firewall/etc will get rust repaired, replace and/or modified (fender flares). This is 'normal' rust repair and chassis work. At the end of this phase, the main chassis will be complete.
Phase 5: Panel Alignment
The final step on the bench is to install the doors, hoods, and roof to make sure those are all in alignment, and the panel gaps are set to factory specs. I'll be using lead where applicable, just like the factory.
Phase 6: Roll Cage