PanelBilly
Jun 25 2010, 10:56 PM
I managed to find some photos that we had thought were lost. This doesn't take me all the way back to the start of the project, but I've decided to start the photo story of the project.
April 2004
Click to view attachmentClick to view attachmentClick to view attachmentThe 2 liter engine I sold with the fuchs
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PanelBilly
Jun 25 2010, 11:01 PM
PanelBilly
Jun 25 2010, 11:08 PM
PanelBilly
Jun 25 2010, 11:14 PM
I enrolled in autobody at the local CC and stared working on the doors. Making the metal strips that hold the rubber strip on the doors was my first big job
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PanelBilly
Jun 25 2010, 11:33 PM
Flares from AA arrived and I started the process of fitting them. One of the photos shows a view of the work I did on the sail panels. I'll find the photos I took of that process and share them soon.
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PanelBilly
Jun 26 2010, 09:08 AM
I cut away the rust holes on the inside of the sail panel and found more rust. Surprise, its a good time to practice welding. I goated everything with POR and then ground it off the endes so I could weld it. I should have used weld ready spray, but didn't know about the stuff at this point.
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PanelBilly
Jun 26 2010, 09:13 AM
After I welded I recoated with POR. I purchased some defective sail panel skins from AA and reworked the metal to match my car. My welding skills were poor and I spent more time fixing holes than I did attaching it.
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PanelBilly
Jun 26 2010, 09:24 AM
Next came the installation of the Engman kit. I didn't brace the door openings, but the car was solid and I didn't let any one area get too hot. A weld here a weld there. I moved around the car alot. I had ground the surface were exch hole was so I was metal to metal. At this point I had discovered welding paint.
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914rat
Jun 26 2010, 10:49 AM
When do we get to the Gulf Blue part?Looks like you did some extensive rustoration.Nice Rotisseri.
FourBlades
Jun 27 2010, 05:48 PM
Great pictures! I have really enjoyed watching your restoration.
John
jimkelly
Jun 27 2010, 09:03 PM
have you checked your door gaps since welding in those reinforcements?
PanelBilly
Jun 27 2010, 09:39 PM
This is a retro thread. I'm going back and shoping what I've already done. And yes the gaps are fine.
PanelBilly
Jun 27 2010, 10:03 PM
I don't have a lot of photos showing the flare installation, but trust me I spent way too many hours attempting to line everything up. I think tacking the flare to the body and then cutting the old part out with an air saw is the best method because it leaves an equal gap for welding.
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PanelBilly
Jun 27 2010, 10:09 PM
PanelBilly
Jun 27 2010, 10:16 PM
The bottom was coated with Poline. Later I had it coated with kevlar LineX, but this gave the underbody an extra layer of protection.
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PanelBilly
Jun 27 2010, 10:27 PM
PanelBilly
Jun 27 2010, 10:30 PM
Taping off trunks and interior. Trusty helper who worked for beer and dinner. I did feed her more than tape. (I think she was having fun too)
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PanelBilly
Jun 27 2010, 10:32 PM
PanelBilly
Jun 27 2010, 10:34 PM
PanelBilly
Jun 27 2010, 10:42 PM
The color I used was from a code that matched a powder blue, but after it dried, it just wasn't a rich enough color. On top of that I wasn't happy with the clear coat. Out came the sand paper and off came the color.
rjames
Jun 27 2010, 11:22 PM
QUOTE(PanelBilly @ Jun 27 2010, 09:42 PM)
The color I used was from a code that matched a powder blue, but after it dried, it just wasn't a rich enough color. On top of that I wasn't happy with the clear coat. Out came the sand paper and off came the color.
ouch. I can only imagine the frustration!
PanelBilly
Jun 29 2010, 10:26 PM
Resanded the color off the car, resealed it, color and six coats of clear.
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PanelBilly
Jun 29 2010, 10:35 PM
The /4 engine mounts were removed the /6 welded in, and the relay board post cut out The underside and engine bay were coated in the kevlar LineX
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PanelBilly
Jun 29 2010, 11:06 PM
In the last group of photos, you can see part of the Prelude I worked on while I let the 914 sit for six months. I've heard different opinions, but I choose to let the paint and clear sit and shrink back. I guess some folks like to cut the clear right away and let it breath...., but that wasn't my direction. Lots of sanding and lots of water came next.
PanelBilly
Jun 29 2010, 11:31 PM
The body wire harness was rewrapped in the best electrical tape I could get and reinstalled
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PanelBilly
Jun 29 2010, 11:35 PM
PanelBilly
Jun 29 2010, 11:38 PM
PanelBilly
Jun 29 2010, 11:41 PM
Eddie914
Jun 29 2010, 11:43 PM
Billy,
The teener looked great when you had the gathering at your shop.
WOW! Now I see all the hard work that went into the finished product.
Mine just gets rougher all the time. I spend most of my time rebuilding the mechanicals from all the wear and tear from track days. The cosmetics just get more duct tape and Krylon.
Hope to see you again soon.
Cheers,
Eddie
PanelBilly
Jun 29 2010, 11:50 PM
The only mechanical I've completed to date is the tranny and the suspension. I've got the engine hanging from a stand in the garage and I've only started to figure out what to do with it. Know anything about changing cams?
Root_Werks
Jun 30 2010, 08:47 AM
john deb
Jul 25 2010, 05:34 PM
Hey Billy
We had fun looking at the work you have done on your 914 baby. It was good chatting with you.
j & s
PanelBilly
May 12 2013, 10:43 PM
I should have taken some photos, but this weekend I actually got some forward movement on my car! The windshield (with the help of Jurgen) got installed 2 weeks ago and this weekend I finished the chrome trim and putting the window in the passenger door. Goes up and down and the squeegies stay in place. Next week I plan to get the door panels on and work on the glove box.
aircooledtechguy
May 13 2013, 08:12 PM
I'm really glad to see you moving forward on your car again. What a SWEET ride!! the photos just don't do your work justice. What's next with it??
PanelBilly
Jun 3 2013, 10:20 PM
I finished assembling the drivers door and mounted the interior face that I had made many years ago. Its leather and I should have stored it laying flat.
Hopefully the wrinkles will relax. I couldn't find all the square nuts that fit in the retainer clips for holding the passenger door handle on, so that one isn't on yet.
Click to view attachmentNext I need to figure out the interior trim for above the windshield. Mark hade one recovered for me with the clips deleted for the visors.
They just get in the way on my line of sight anyways. There was a little confusion and the center mount wasn't deleted, but at least it doesn't have any holes drilled in it.
Click to view attachmentoops, the photo is up side down, but it shows the part just fine
PanelBilly
Jun 7 2013, 09:46 PM
Tonight I got the passenger door panel attached. Lining up the bolts was a pain in the ass. I finely put the bolts in backwards so the stuck through the
new panel and put nuts on the interior side.
Click to view attachmentThen I worked on installing the frame that holds the ash tray. Note to anyone else who is doing a total restoration. The ash tray goes in BEFORE the dash cap.
Otherwise you need to remove the plastic nuts the hold the cap in place.
One step back...
JRust
Jun 7 2013, 10:11 PM
Progress is always good. Even when it involves removing something to make progress. Just means your actually working on your car
Congrats bud
Daiberl
Jun 7 2013, 10:22 PM
Billy, let me know if you need a helping hand again, happy to come down!
- Juergen
PanelBilly
Jun 19 2013, 10:59 PM
I got the interior trim for the roll bar screwed in tonight. I used square drive screws so I could hold them on the screwdriver. Nice to have something else finished.
This was another part that has new vinyl on it that's to 914Rubber.
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jaxdream
Jun 20 2013, 07:25 AM
Dadgum , that do look great !!! Not to hijack , but is the lever cover plastic or metal ?? I got a set of those top lever covers that are made of metal as well as some plastic ones . Just didn't know that they ever came in a metal edition.
Fantastic color and build here dude !!!!
Jack
mepstein
Jun 20 2013, 07:32 AM
QUOTE(jaxdream @ Jun 20 2013, 09:25 AM)
Dadgum , that do look great !!! Not to hijack , but is the lever cover plastic or metal ?? I got a set of those top lever covers that are made of metal as well as some plastic ones . Just didn't know that they ever came in a metal edition.
Fantastic color and build here dude !!!!
Jack
Metal is on the early cars, plastic on the later ones. Someone smarter than me probably knows the transition year.
PanelBilly
Jun 20 2013, 08:11 AM
I put on plastic, but I had a metal set in my garage too. The plastic ones fit better with the reupholstered trim
Socalandy
Jun 20 2013, 09:25 AM
Looks Awesome!!! Nice work
PanelBilly
Jun 21 2013, 10:18 PM
With Jurgen's help, I figured out that I needed to cut a slit in the reupholstered upper windshield trim, so the targa latches could grab the catch
Click to view attachmentI got the trim screwed into place
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PanelBilly
Jun 21 2013, 10:27 PM
I got the lower seal for the targa installed (thanks to the one I got from Rich)
Click to view attachmentHere's the vertical trim on the windshield
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PanelBilly
Jun 21 2013, 10:34 PM
Installed the vertical trim on the roll bar and the coat hook clip
Click to view attachmentand now that's done
Click to view attachmentNice new trim sure looks good
Next, I need to figure out how the seat belt attaches and what hardware I need to use
914werke
Jun 21 2013, 10:54 PM
yer killin me
PanelBilly
Jul 22 2013, 08:42 PM
I read too many stories about how the sound of the /6 was sweet, but would quickly cause pain to your ears. The under carrage and engine compartment are coated with LineX, but I lined the interior too.
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PanelBilly
Jul 22 2013, 08:46 PM
I installed the seat belts, although i know I'll need to pull them out again when the carpet goes in. I'll also need to pickup a set of "PRESS" stickers for the belts as these have long ago faded
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PanelBilly
Jul 22 2013, 08:48 PM
I edged the rear window with black gorilla tape when it meets the top of the back pad
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