Help - Search - Members - Calendar
Full Version: jim kelly's 1975 914 suby build
914World.com > The 914 Forums > 914World Garage
Pages: 1, 2, 3, 4, 5, 6
mepstein
QUOTE(jimkelly @ Nov 1 2015, 10:23 AM) *

mark - that is awesome - I am so glad I got a kid that goes to school up in your area which requires me to pass by your shop every few weeks smile.gif

I think I am short a few door hinge screws and a horn, gonna add these to my list.

I'm sure I have those from a car I cut up.
jimkelly
just stripped down the bumper. i'll be returning these fog light grills to mark as one is perfect and the other has only one crack.
jimkelly
well, I still don't understand how you guys access the outer headlight cover screw? remove front marker lens?

well, my new spacers work ok smile.gif

but I do need some clip nuts mad.gif

gonna slap the guage cluster in today.

mepstein
Pm me your address and I'll send down some clips
jimkelly
mark, how about I visit next week, I need to bring you the remaining fuse box parts and the fog light grills, anyway.

things you may have for me...
targa vertical trim
battery
clip nuts

to all, while you may think you will be able to remember what screws go where, you won't, label every single screw/nut/bolt/washer dry.gif


mepstein
QUOTE(jimkelly @ Nov 7 2015, 09:58 AM) *

mark, how about I visit next week, I need to bring you the remaining fuse box parts and the fog light grills, anyway.

things you may have for me...
targa vertical trim
battery
clip nuts

to all, while you may think you will be able to remember what screws go where, you won't, label every single screw/nut/bolt/washer dry.gif

Sure. I'll get the stuff together.
Andyrew
QUOTE(jimkelly @ Nov 7 2015, 06:27 AM) *

well, I still don't understand how you guys access the outer headlight cover screw? remove front marker lens?





Yup, remove the whole turn signal bucket. and you'll see the bracket backing being held by 3 screws IIRC. smile.gif
jimkelly
guess if I just remove lens, maybe I would have a lesser angle on screw driver to install this last screw?
914forme
Small bit and bit holder does the trick also, remove the turns signals WTF.gif

Click to view attachment

Or take a bit and put it the proper size socket, and put it in confused24.gif

I'm a tool whore so I am sure I can find about 10 different ways to do this with out taking out the turn signal buckets.

Hold the bit in a pair of vice grips

Hold the bit in your fingers

Hold the bit it a socket

Hold the bit in the tool shown above

Bit in the flex thing

Right angle screw driver

Goto autozone, have them replace your light bulb. Have your wife do this it works out better. Have her tell them she took the cover off thinking thats how the bulb got changed.

Drive it up to Mark's shop and ask to borrow the proper tool, and do it there.

Go to any tool store buy the proper tool, and promptly bring it back.

Get a 12" long 1/4" bit, drill a hole from the outside fender through everything that gets in your way to the screw. start the screw take a 12 inch long #2 philips screw driver and screw it in. blink.gif Problem solved. confused24.gif

Sorry not trying to be an arse about it, just can't believe taking the turn signal bucket out is the favored way.

Carry on aktion035.gif
jimkelly
(( driver bit in fingers seems like a decent solution to me - thanks ))

so, got gauges mostly installed but have a few EXTRA wires sad.gif

red/white with 2 small connectors on it
blk/yel - with 1 small connector on it
blue/green - with 1 small connector on it

and it seems I do not have enough metal light fixtures? calling mark popcorn[1].gif

my recommendation is everyone should have a parts car rusting away in their back yard wacko.gif
jimkelly
since i have been getting my lights and guages reinstalled USING A BATTERY CHARGER to test, my buddy said that possibly my battery charger does not have enough power to make my flasher relay operate properly. so maybe i am premature thinking it is bad because it buzzes. i also have no dash lights, need to look into this further but i know i am missing a few bulb fixtures.
jimkelly
it turns out that my car has dash wiring for EGR and CAT.

thanks dave, jeff and ed.

http://www.914world.com/bbs2/index.php?showtopic=269036
jimkelly
tested my buddy's theory that my battery charger was not supplying enough power for my hazards/directional flasher to function properly. so I used jumper cables from my other car to my 1975, and sure enough, my hazards and blinkers work fine.

my lack of dash lights is probably a case of bad and missing bulbs. maybe some grounds missing too?

ok... I definitely have a short in the circuit protected by fuse #7, blowing fuses dry.gif
jimkelly
did a loose bolt/wire check and found 3 nuts at bottom of my trans loose on my other car, oops, wrong thread, my bad.
jimkelly
got me some stuff from 914rubber smile.gif
jimkelly
did a little something on my 75 today. got some speed nuts from home depot and put my headlight covers on. also moved my crappy turn light lenses from my 72 over to my 75 as well.
jimkelly
think i found my parts car, a lowly ej22 in need of love smile.gif going to pick it up at 8pm. at worst it will get me a trans and a bunch of spare parts. engine needs something, not sure what yet. i've decided i wanted a non interference engine, thus 1990 to 1996.

http://www.scoobyenthusiast.com/subaru-faq...n-interference/
matthepcat
^^That motor has a factory forged crank ^^

You can swap out the pistons for EJ22t versions or run run an EJ22d head to lower compression and then run a turbo. smile.gif

Just for future reference:
http://www.ultimatesubaru.org/forum/topic/...-turbo-my-ej22/

jimkelly
one step closer... with a 1990 subaru legacy awd...

BUT NOT TO TURBO biggrin.gif

time to watch some subaru engine removal videos on youtube smile.gif
76-914
QUOTE(jimkelly @ Mar 31 2016, 07:26 PM) *

one step closer...

BUT NOT TO TURBO biggrin.gif

time to watch some subaru engine removal videos on youtube smile.gif

piratenanner.gif You've got to be excited. beerchug.gif
jimkelly
i'm concerned. i knew the engine has some issue.. but in neutral, hand brake off, i can VERY BARELY push it by myself? is awd hard to push?

i'd like to get this engine and trans running and into my car but worse case scenario, i got a bunch of spare parts. and i get to get familiar with the subaru ej22 bits and all.
zipedadoo
What year is the subaru? I used a 1996 ej22. I found out that that was the first year for OBD2 support. The 96 has a few issues that the latter years don't. For example...

The wire harness is different than a pre 96 and a post 96.
The Speed sensor is in the speedometer head . Not on the transmission.
Speedometer is cable driven.

Not really a big deal and we are happy with our conversion. My son has been driving every day to high school for about a year now and so far no problems.

We even put the radiator in the engine bay and the air scoop is still intact, runs about 190 all the time.
jimkelly
1990 subaru legacy awd.. must have been sitting for a while and battery is dead.. trying to charge it now.. basically i locked myself into an ej22.. had to do it because eg33 kept calling my name but i want an, as empty as possible, engine bay smile.gif

thanks for that info about 1996, as i have been looking at one of those too. so basically i am mostly interested in 1990 to 1995 it seems.

we just pushed it into a parking space and the whole time i can hear a brake dragging.

put some gas in the car, hooked jumper cables to my other 914, and it started right up, but, it shook like crazy, when i applied gas it either stalled out or smoothed out some. got to check for codes.

Justinp71
QUOTE(Chris H. @ Oct 3 2015, 12:34 PM) *

QUOTE(jimkelly @ Oct 3 2015, 07:15 AM) *

why I MUST HAVE a Subaru engine and trans biggrin.gif



That red one looks familiar...but then again there are a lot of red ones... idea.gif


https://www.youtube.com/watch?v=s6JxpYwqUMs


Ross is using the setup you describe Jim (rnellums), or something similar. He is 5 lug I think.


Sorry I know this is a couple pages back, but wow go Subaru 914. I like how the mustang took a super long time to do a burnout then the 914 smokes him. Was this a flat six subaru motor?

I remember racing these fox body mustangs in my chevelle days, they were fast!
Chris H.
No the car in that clip is a 4 cylinder turbo car. Not mine. There's a GTO video with similar results.

Jim, what did the PO say was wrong with the car? Anything specific?
jimkelly
all he said was that he stopped running it cause he thought it was about to seize. he also said there was a problem with a cylinder. I do not think he knew, all I know is battery is dead and gas was empty but with a jump and some gas it idles very rough. we will check codes on mon/tues.

oil on stick and coolant in radiator looked ok from quick check.

http://legacycentral.org/library/literature/codes.htm
jimkelly
ok, engine runs but weak. seems spark is ok but no compression on #3 cylinder. so now we will pull engine trans and all else. i am about to go and pick up another ej22 1990. we'll pull all heads and decide which parts to use.

what is a good lubricant to spray on engine bay harness plugs to loosen the up, they are all a bitch to get disconnected.

jimkelly
got me second ej22 today $100.
jimkelly
my 1990 subaru legacy 5spd awd, pulling harness, then power plant.

this video is my guide...
https://www.youtube.com/watch?v=GjsTug7X0Bg
Andyrew
QUOTE(jimkelly @ Apr 6 2016, 05:02 PM) *

got me second ej22 today $100.


You and your truck amaze me!
jimkelly
thank you andy biggrin.gif

at a gas station on the way back from picking up engine, a guy asked me what kind of engine is that, i asked, the one in the trunk or the one in the car av-943.gif and another guy told me about ferdinand porsche having a flat 8 cylinder car.

harness and ecu OUT smile.gif

with only two small cuts to body, one one to finger and one to wrist rolleyes.gif

and my hopefully to be driver 1990 subaru legacy auto awd white

wire harness question thread..
http://www.914world.com/bbs2/index.php?showtopic=282396

thinking about driving the white one for a while but it has TRANS BINDING which means it probably needs a new DUTY C SOLENOID, thus i am pulling the exhaust and drive shaft, so i can pull rear housing off auto awd trans, so i can get to solenoid a clutch pack. see thread about this...
http://forums.nasioc.com/forums/showthread...ghlight=binding
jimkelly
pulled engine and trans last night. made a cradle for running engine out of car today. this engine has one cylinder with very low compression but will be fine for testing STOCK ecu and wiring for FI. i removed hoist and am keeping trans and wood blocks in place with a ratchet strap, for now. 2.5 hrs of fabricating/welding and $10 harbour freight furniture dolly.
76-914
The Fun begins Jim. popcorn[1].gif You may need a few aspirin after you cut down that harness. blink.gif
arkitect
QUOTE(jimkelly @ Apr 6 2016, 05:02 PM) *

got me second ej22 today $100.


Cool use of your teener to pick up the subaru engine....... biggrin.gif

Dave
jimkelly
thanks smile.gif

QUOTE(arkitect @ Jun 10 2016, 09:37 PM) *

QUOTE(jimkelly @ Apr 6 2016, 05:02 PM) *

got me second ej22 today $100.


Cool use of your teener to pick up the subaru engine....... biggrin.gif

Dave

jimkelly
I have several wires to fix on my harness. somehow I cut several grey sheathed wires. I also need to verify what the diode looks like and find out if it is on my harness. just ordered some suby pins male/female from http://www.corsa-technic.com/category.php?category_id=105

need to weld up a metal trans cradle for my stand and a way to mount radiator. then set up something to hold battery and fuel pump and a small gas tank.

jim

QUOTE(76-914 @ Jun 10 2016, 05:24 PM) *

The Fun begins Jim. popcorn[1].gif You may need a few aspirin after you cut down that harness. blink.gif
mepstein
QUOTE(jimkelly @ Jun 11 2016, 05:19 PM) *

I have several wires to fix on my harness. somehow I cut several grey sheathed wires. I also need to verify what the diode looks like and find out if it is on my harness. just ordered some suby pins male/female from http://www.corsa-technic.com/category.php?category_id=105

need to weld up a metal trans cradle for my stand and a way to mount radiator. then set up something to hold battery and fuel pump and a small gas tank.

jim

QUOTE(76-914 @ Jun 10 2016, 05:24 PM) *

The Fun begins Jim. popcorn[1].gif You may need a few aspirin after you cut down that harness. blink.gif


Jim - you're way more ambitious than me. I sent my harness out for mods. I hope to see it back in a couple weeks - a couple pounds lighter.
jimkelly
ambitious, no. poke.gif poking myself biggrin.gif

frugal and on a tight budget, yes. hissyfit.gif


76-914
QUOTE(jimkelly @ Jun 11 2016, 03:35 PM) *

ambitious, no. poke.gif poking myself biggrin.gif

frugal and on a tight budget, yes. hissyfit.gif

Don't shy away from saving $$$ Jim. $750 is nothing to sneeze at. You can also build your own cradle and save enough to buy a nice used Miller Mig w/ tank, a pipe bender and a tube notcher. Weld up your own shift mechanism and save ~$200. beerchug.gif
mepstein
QUOTE(76-914 @ Jun 12 2016, 05:24 PM) *

QUOTE(jimkelly @ Jun 11 2016, 03:35 PM) *

ambitious, no. poke.gif poking myself biggrin.gif

frugal and on a tight budget, yes. hissyfit.gif

Don't shy away from saving $$$ Jim. $750 is nothing to sneeze at. You can also build your own cradle and save enough to buy a nice used Miller Mig w/ tank, a pipe bender and a tube notcher. Weld up your own shift mechanism and save ~$200. beerchug.gif

My guy is charging me $550 but for me, it's money well spent. A major electrical event in my house was changing out the bathroom fan for an identical unit.
rightpedal
I might be able to help with the cradle. Want to shoot for next weekend on the v8 car?
jimkelly
I already have the suby cradle and trans hangers from coldwater and it is very nicely designed and made. glad to have it.

sunday for v8 car sounds good, got to check with wife but it think sunday is clear, I will place my summit order for gaskets/etc tomorrow.

thanks
jim

ps: i've been posting some misc suby pics here so i can share them with suby guys on other threads asking for help with my auto trans binding issue.

QUOTE(rightpedal @ Jun 12 2016, 06:00 PM) *

I might be able to help with the cradle. Want to shoot for next weekend on the v8 car?
jimkelly
i bit off topic but i am making my recently bought 1990 legacy with ej22 my daily driver for a while. it needs structs and springs. i want to lower it. i the meanwhile i have an ej22 on a stand and am getting ready to get it running our of car.
this is how: http://bbs.legacycentral.org/viewtopic.php?f=6&t=51784
jimkelly
engine stand getting closer to finished and closer to letting me start on wiring FI. engine and radiator and trans are now all part of the stand smile.gif

engine plugs f25 and f26 schematics for 3 engine plug type ej22.
jimkelly
latest of engine on stand... amnd video of harness i need to button up.

and my steel can gas tank with fuel pump mounted to lid.


https://www.youtube.com/watch?v=6bgDtMq89qM
jimkelly
decided to try a microsquirt based on many youtube vids. seems i need to swap out my 6/7 crank sprocket for a 36-2-2-2 crank sprocket. this one.

based on this thread and below youtube vid.
https://www.thesamba.com/vw/forum/viewtopic.php?p=5365250

spencer suggested this coil. coil 032906106b. it combines coil and exciter in one unit smile.gif


https://www.youtube.com/watch?v=wcek255pXHI


http://www.tasteslikepetrol.net/2017/02/sp...coil-mount-cad/

ms coil info
http://www.msextra.com/doc/pdf/html/Micros...are-3.4-62.html
76-914
Good to see you haven't given up. MS is easier to wire. Do you have a map to emulate or will you be paying a tuner. beerchug.gif
jimkelly
guess i'll cross that bridge if i ever get there

but thanks for the encouragement smile.gif

i got 4 early ej22s, it would be ridiculous for me not to get one running using stand alone ecu. gonna spring for a microsquirt in next few weeks.

very few sensors needed:
throttle position sensor
crank sensor
coolant sensor
intake air sensor
gm 3 bar map sensor

tach signal
2 banks of injectors
a few relays
fuel pump

http://www.microsquirt.info/uswiring.htm

a nice intake piece that might come in handy.
http://www.atpturbo.com/mm5/merchant.mvc?S...;Category_Code=

LS V8 info but decent explanation of relays in glove box
https://www.youtube.com/watch?v=U_y4xuIVajQ
jpnovak
MS2 ECU board fits nicely inside a stock Suby ECU case. smile.gif This is what I ran on my EJ20TT motor in my old Suby conversion. Should have never sold that car. Anyway...

Just clip the stock connector and run jumper wires to the DB37 connector. Better capability than the microsquirt for boosted applications. for NA the microsquirt works just fine.
This is a "lo-fi" version of our main content. To view the full version with more information, formatting and images, please click here.
Invision Power Board © 2001-2024 Invision Power Services, Inc.