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Full Version: The official chappy 914-6-gt-turbo carrera thread
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iamchappy
Ok, it's starting, almost all the pieces are in place.

I worked Spring and Summer getting the car all in primer and finishing up the custom valances.

I actually thought this time last year I was suppose to be done.

Here are some photos of the car last week getting towed to the bodyshop, and pictures of how it looked this morning.

Next week I will start to assemble my two and a half years of acumulated stuff back
onto the car and fit the engine.

I will document it with pictures as I go along.

The Completed Car Photos for those who want to skip all 25 pages:

http://homepage.mac.com/davidchapman1/PhotoAlbum26.html


The car is going to be a beauty and a very special 3.1 twin plug turbo powered one at that.

Here are the past links showing the progression and R&D it's taken over the years to get the car to this point.

http://www.914world.com/bbs2/index.php?sho...c=16348&hl=
http://www.914world.com/bbs2/index.php?act...rrera&st=60

http://www.914world.com/bbs2/index.php?act...l=turbo+carrera

http://www.914world.com/bbs2/index.php?act...l=turbo+carrera
http://www.914world.com/bbs2/index.php?sho...c=8438&st=0 beer.gif beer.gif
LarryR
Wow that looks great! Having a car that looks that nice will help when sifting through the parts.
scotty
Nice color!
Mugs914
Awsome...

popcorn[1].gif
rick 918-S
Can I stop over next week and see it? aktion035.gif drooley.gif
iamchappy
I will be impossible for me at this point to put a dirty or old used part that hasn't been reconditioned back on it.

Here is what is getting put back in.

IAMCHAPPYS PORSCHE 914 6 GT TURBO CARERRA BUILD SHEET

3.12 CIS Turbo Twin-plug engine
Using 1979 SC 3.0 block, crank. rods and heads and cams
91 3.3 turbo pistons and cylinders
Rod pin modification for stroke
ARP rod bolts with 928 nuts
Supertec Head studs
Elgin racing valve springs and retainers
930 turbo oil pump
K27 7200
Spearco 1080 cfm intercooler
Electric automatic temp fan relay switch
Two 7" electric pull fans for intercooler
Transmission cooler
Tilton electric transmission cooler pump
Mark Donahue special edition steering wheel(very rare).
Tekniq quick release steering wheel hub
Terry cables
Custom aluminum intake and pressure side turbo piping
Silicone elbows, hump hoses and reducers
86 930 turbo intake manifold
Euro fuel distributor
Bosch 400 lph racing fuel pump
Tial 46mm wastgate
Tial 50mm BOV
Turbo x boost controller
Adjustable micro pressure switch for 7th injector
7th fuel injector micro fueler (911sc CSV)
Supertech generation 2 - 12 plug conversion distributor
MSD boost retard ignition with rev control
MSD shift light
2 MSD Blaster 2 coils
Magnacore twin plug 12 wires
RSR plug holders
Maganaflow 2.5"in 2.5"out muffler
Custom stainless crossover pipe
Hooker resonator exhaust tip
930 cam driven oil pump
Aeropquip stainless and blue line socketless fuel and oil lines
Fire sleeve
Front mounted oilcooler
Factory 914-6 oil tank
Factory 914-6 engine mount
Factory 914-6 rear stub axles
Front mounted oil cooler with thermostat
Smart Racing oil cooler block off remote oil filter stand
Smart racing on engine Thermostat no bypass
Canton remote oil filter
Canton inline transmission filter
911 front end with aluminum crossmember
951 Turbo brakes calipers front and rear
911 Ebrake modification
New Ebrake cables
Brake bias valve
Carrera solid rotors
Speed bleeders
Porterfield RS-4 brake Pads
23MM master cylinder
Adjustable front swaybar
Rear sway bar (unmounted) for street
2 Set's of 7, 23mm offset 8X16 phone dial wheels
Set of 7, 9 x16 Fuchs
Yokohama es100 225/50/16 , 245/45/16
Contiextremecontacts 225/50/16, 245/50/16
Toyo RA1 225/50/16 , 245/45/16
Adjustable Koni shocks in front
911 gauges
901 side shift trans with Quaife and short gears (M,S,Z)
901 side shift trans stock gearing
914 6 Cv and axles with Dr. Evil safety wired CV bolts
Kennedy stage 2 clutch and pressure plate with starter ring
Shorten shifter
914-6 aluminum plated headers
914-6 factory heat exchangers and heat ducts and diverters
Rear end has been reinforced
Suspension ears reinforced
Engman Interior long reinforcement
Brad Mayeur outer long reinforcement kit
Bilstien shocks adjustable perches in rear
200lbs springs
Turbo tie rods
Steering rack has been lowered for bump steer
camber truss front and rear
Wevo transmission mounts
Autopower Full roll cage( unmounted for street )
2005 Alpine cd mp3 player with 8" Quart subs driven by Alpine T220, Alpine type R 5 1/4 door and 6.5 kick panel speakers driven by Alpine T240 amp.
LED blue gauge bulbs
Gauge trim rings
Halogen headlights.
Euro side maker lamps
Gtech computer
a/r before turbo analog gauge Westberg
vdo boost vacuum gauge
Autometer sport comp boost gauge
Autometer Pro Comp fuel pressure gauge with isolator
Autormeter Pro Comp transmission temp gauge
Autometer Pro Comp volt meter
LM1 analog wide band A/R gauge
gauge pods
Optima yellow deep cell battery
Billet battery holder
Oil breather catch can
993 spare tire cover and tool kit
GT fiberglass flares, rockers, MSDS rear GT valance, and rear spoiler with intercooler duct.
Black Leather upholstered interior
Harness bar
Morsphectra carpet set custom for use with aluminum floor boards
Aluminum floor board driver and passenger
Aluminum pedals
All new chrome trim items
New OEM exterior door handles
New OEM mirrors driver and passenger
New engine lid letters
New ghost reflector rear lens
New windshield
Tow hooks
Modified Gt valance with brake ducts
914 Club badge
Shine racing needle bearings
Chrome fuel door in hood
Lightweight doors with late window regulators and glass
Roll bar vinyl and sail panels
Original car color - Signal Orange Dupont chroma Premier 2 Stage paint
SPA onboard 4L Fire suppression system
Amerex 2.5 Halon fire extinquisher - on custom seat mount

Special thanks to all 914 club members who have contributed and helped me source all of the parts.
Rick 918 s
Camp 914
Engman
Dr. Evil
Qarl
Morphenspectra
John
Neo 914 6
lotus 65
GWN7
spunone
dlee1967
Garold Shaffer
Brad Mayeur
NYchef
MSDS
RacerJerry
Henry Schmidt
-
Supertec
Minnetonka autobody
Johnson Autosports
and a special thanks to Joe Sharp for sending Ollie Narp tees...
wbergtho
Wow Dave! That things looks great in Sig Orange! Can't wait to see it with my own eyes!!! smilie_pokal.gif thumb3d.gif
neo914-6
Looking sweet!

glad to have helped a little...

Phoenix-MN
You are officially "Hooked" and off the deep end now. Glad to see it thumb3d.gif
scotty
QUOTE(iamchappy @ Aug 22 2007, 10:03 PM) *


3.12 CIS Turbo Twin-plug engine



ohmy.gif ohmy.gif

Be sure to use a sturdy air filter as the intake is likely to suck in small children and pets!
JmuRiz
I really dig the rear spoiler, looks like LOTS of work went into smoothing it and the flairs, this is going to be one outrageous car. You and 'falcon need to get together and have a 6-cly turbo off biggrin.gif
Doug Leggins
That car is looking fantastic! thumb3d.gif

Your color choice is perfect!!! biggrin.gif
Ferg
QUOTE(Doug Leggins @ Aug 23 2007, 09:03 AM) *

That car is looking fantastic! thumb3d.gif

Your color choice is perfect!!! biggrin.gif

agree.gif

Also, just noticed your front valance happy11.gif COOL
pete-stevers
lookin Great so far......can't wait to see further assembly!! piratenanner.gif
MoveQik
There is something special about a freshly painted 914 shell pray.gif
TJB/914
QUOTE(Doug Leggins @ Aug 23 2007, 09:03 AM) *

That car is looking fantastic! thumb3d.gif

Your color choice is perfect!!! biggrin.gif



Chappy

agree.gif
Beautiful paint. thumb3d.gif

When I opened up the post I was expecting to see a black car?? I didn't know you changed your mind. All bright colors are great on 914's. Keep those pictures coming.

Tom
iamchappy
I have to catch up on some work today, I re-fabricated my muffler hanger to accommodate a larger wastegate, I now need to do a little welding on it to re-strengthen it.

I sandblast etched into the aluminum intake pipe the Porsche script.
iamchappy
Here is the engine layout. I have made a few changes since this picture, but it gives you an idea.
iamchappy
view of tail pipe. Now back to work...
Root_Werks
My friggen good lord man! That is amazing! I am going to watch this thread! boldblue.gif
Cap'n Krusty
Nice, so far. However, that air filter doesn't look nearly big enough (sq/in of filter material). The Cap'n
greenie
Unbelievable!!!!

This is going to be an awesome car!

It's got to be a little scary when you itemize your parts list, just don't attach any $$$ next to it.

You are doing a beautiful job.

Greenie
iamchappy
Cap'n Krusty, the Pelican turbo guys came up with the air filter idea when the
Fabspeeds were selling for around 300.00 RarlyL8 swears by them.
http://www.rarlyl8.com/
These only cost 6 bucks to replace and they work on big 4 barrels, but I will keep
your suggestion in the back of my mind and check it out.

Dave at the bodyshop doing the buffing.
AZ914
Jesus H
RON S.


Simply wonderful. thumb3d.gif


Perfect color also. thumb3d.gif


Ron
purple
Wheres Xzibit? Because that's PIMP aktion035.gif aktion035.gif
BigDBass
Chappy, as always, you are an inspiration!
Maltese Falcon
'Chappy if you've got a little extra room...let me send you one of these filters.
On a new 2007 BMW 335i twin turbo, we made +13 RWHP and +8 RWTQ with this filter (over oe paper element) , and excellent throttle response. I had -0- grille clearence on my biturbo 6 , so I hand built a custom cone filter (real short) and instantly started building boost @ 500 rpm earlier w00t.gif
I've been busy building new prototypes at work for new customers , and tuning junior's 2.0 for track events...but stumbled on your progress thread aktion035.gif
I do put about 3 hours a night in on my GTK upgrade (black six) , so when it's done I'll post up the results. Keep up the trick work.
Pic is MSDS filter sys for the '07 335i/ biturbo
peace
Marty
iamchappy
Marty, when I get that engine in this week I will see what kind of room I have for it.
iamchappy
I finally got the car back home, I am busy pulling the harness back through and installing the defroster vent thingy, Pictures of the fun stuff later tonight.
lotus_65
guess who saw it today...

ME!

it's freaking beautiful, and gonna be one shades.gif cool-a$$ hotrod.
rick 918-S
popcorn[1].gif assimilate.gif
iamchappy
Progress report.

Because I have had to pull some late nighters to get work done on the car I haven't been able to post as I go along I am always to tired and had to many frosty's beer.gif drunk.gif . This has been progressing way slower than I expected. How is it that I have parted out 4 914's over the past few years, never thrown away a nut or bolt but am constantly scrambling to find a clean one.
As you can see nothing is going to be put back on the car unless it is in like new condition. I have got the front trunk pulled together now and will work my way to the back of the car. I should go faster now as most of the stuff going back in is cleaned up or new, and ready to go in. The interior progress will post next featuring my reupholstered leather interior and kick ass sound system.
iamchappy
The rest for now.....
tdgray
OMHMFG... that is incredible
Phoenix-MN
Gas filler neck...........

Red, ya - That's the ticket

You were right aktion035.gif
ottox914
Looks great- good work takes time, great work takes more. I am hopeful of having the 914 turbo up and running this weekend. Finally. Hey, what are the flex tubes along the sides of the wheel arches in the front trunk for? And, have you called "Excellence" magazine to schedule your photo shoot yet? Maybe we should gang up on them for a feature article, "Turbos of the mid west!"

Keep up the good, no, great work!
iamchappy
Brake cooling. Just hung the doors and new handles, it's starting to look like a car again.
rick 918-S
popcorn[1].gif aktion035.gif
pete-stevers
holy schmokes!!!
keep the pics comin!!!
iamchappy
My camera wont down load now for some reason.....
lotus_65
since you asked about the brake cooling ottox914, here's chappy showing off his custom gt valance. those brakes might get a little air...

Click to view attachment
TJB/914
Chappy,

You have taken the building of 914's to the highest level. pray.gif Workmanship & the level of beauty is beyond words.
pray.gif
Your car is beautiful & I love the color with black accents.

Tom

iamchappy
"Wow" thanks for the compliment Blizzy.
Doors are on....I may put the engine in tonight or finish the interior...????

The doors still need a final buffing before the windows and seals go on so I am inclined not to work on the interior but still have plenty of other things to do...
Chuck
Chappy,

Did you put a Brad Mayeur outside long kit on? I like the side marker lights as well. I was considering doing the same thing with mine. That car and your work on it is inspiring. pray.gif It gives me something to aspire to with mine.
iamchappy
I just picked up the hoods and engine lid, so more parts continue to go on.

I did the Brad Mayeur outers and the Engman inners...
ConeDodger
QUOTE(iamchappy @ Sep 21 2007, 04:16 PM) *

I just picked up the hoods and engine lid, so more parts continue to go on.

I did the Brad Mayeur outers and the Engman inners...


Viagra for your longs! biggrin.gif
iamchappy
Shots of the front hood....
Eddie914
Where did you source the gas filler door?

Beautiful!

Thanks

Eddie
effutuo101
And does it come wiht a lock?
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