TonyA
Feb 19 2020, 06:42 AM
Nice work.. and your shop is as clean as an OR !
Dion
Mar 25 2020, 06:23 PM
Finally found time to get back on the 914 project. Distracted by my sons 944. It needed new injectors and motor mounts. So that is finished, back to this P-car.
Tackled the opening for the heater tube coming from the engine bay.
Not exciting but needed to be done. Cleaned up the firewall opening a little from the seam sealer that was gooped all around and then made a paper template of the area I needed to open on the new metal.
Dion
Mar 25 2020, 06:25 PM
Paper template & test fit of heat tube.
Dion
Mar 25 2020, 06:26 PM
Cut complete and fitting.
Dion
Mar 25 2020, 06:28 PM
Up next :Ready for tack welding of the metal to the long. Stay tuned.
TonyA
Mar 25 2020, 07:28 PM
Staying tuned....looks good. Wash ya hands
tygaboy
Mar 25 2020, 09:53 PM
METAL!!!
Fab(rication)ulous, Dion!
Isn't it great when all that tedious work pays off with a nice fit? Keep up the great work.
Dion
Apr 5 2020, 08:41 AM
Covid be damned! So while my PACU is being converted to an ICU unfortunately, I have some time to be at home and work on 14.
Welded in the new metal that was previously test fitted.
Dion
Apr 5 2020, 08:42 AM
Weld
Dion
Apr 5 2020, 08:43 AM
Weld and acid etched
Dion
Apr 5 2020, 08:48 AM
Formed a metal plate for the “sleeve” on this area for re-enforcement.
Dion
Apr 5 2020, 08:49 AM
Plug and seam welded
Dion
Apr 5 2020, 08:51 AM
Etch prime & seam sealed.
Dion
Apr 5 2020, 08:53 AM
Etched prime & seam sealed engine side. No water allowed EVER!
Dion
Apr 5 2020, 08:55 AM
Interior portion. Still need to add seatbelt re-enforcer plate and bolt.
Also have “jack donut” to add as well. All in due time.
tygaboy
Apr 5 2020, 09:32 AM
bbrock
Apr 5 2020, 10:02 AM
Love it!

Did you spray that with something before the last pic? Why does it look so clean? Nice work!
Dion
Apr 5 2020, 10:11 AM
QUOTE(bbrock @ Apr 5 2020, 08:02 AM)

Love it!

Did you spray that with something before the last pic? Why does it look so clean? Nice work!
Thanks mate! Prolly just the glare from the halogen work lite. It’s just Eastwood’s black
etch primer.
rgalla9146
Apr 5 2020, 10:37 AM
QUOTE(Dion @ Mar 18 2019, 09:23 AM)

I posted this earlier in my thread but I think it’s cool to look at
and I’m sure it’s gonna be loud. The primitive diffuser is interesting.
Dion I have one of those and can confirm it is wonderfully annoying.
Had it on my stock 6.
Obnoxious and anti-social come to mind.
I keep it for special occasions.
Your work looks great.
I hope the North East Gathering happens.
We'll finally meet maybe ?
Dion
Apr 5 2020, 12:49 PM
@rgalla9146 Hey Rory, I planned on coming over with the valance you wanted to check out as well as see your car. Was waiting for weather to improve and now we have this health situation. I do plan on being at the East gathering with Mepstein. Hopefully it will happen.
Cheers
rgalla9146
Apr 5 2020, 02:42 PM
QUOTE(914dave @ Sep 18 2019, 10:59 AM)

QUOTE(bbrock @ Sep 18 2019, 10:43 AM)

Looking good! Glad to see you are back at it. I was beginning to question your priorities.
![popcorn[1].gif](http://www.914world.com/bbs2/style_emoticons/default/popcorn[1].gif)
It’s not his priorities, his helper has been galvanizing all over the country.
Come on Dave.....maybe that's what you told you girl but you were
galavanting weren't you ?
jmitro
Apr 5 2020, 05:04 PM
nice work Dion!
Dion
Apr 7 2020, 06:40 PM
QUOTE(jmitro @ Apr 5 2020, 03:04 PM)

nice work Dion!
Thanks Joseph.
Time for coffee & donuts. I had the Yeti filled with coffee while dealing with this donut. Donut is courtesy of Restoration Design.
Dion
Apr 7 2020, 06:41 PM
After a few hammer hits to shape the donut to the contour of the curved kick-up, arc was then applied.
Dion
Apr 7 2020, 06:44 PM
Donut
Dion
Apr 7 2020, 06:45 PM
Donut bottom after primer applied.
TonyA
Apr 7 2020, 07:08 PM
Looks great Dion...shiny glazed donut!
Dion
Apr 16 2020, 07:36 PM
Latest task is the seatbelt bolt and plates.
Here’s a reminder pic of why this COTM car was torn apart.
Before i was going to install the six I thought I’d put a new carpet set in,BUT....
This is what was lurking under “nice” paint.
Dion
Apr 16 2020, 07:38 PM
So got some measurements from the passenger side. Did a rough sketch of the set up
X marks the spot.
Dion
Apr 16 2020, 07:40 PM
Used a metal punch to make a nice cut-out. Then did the same to the 16g plate.
Dion
Apr 16 2020, 07:42 PM
16g plate with punch out and then plug welded together.
Dion
Apr 16 2020, 07:45 PM
Actual seatbelt bolt/plate courtesy Restoration Design.
Welded in place.
Dion
Apr 16 2020, 07:47 PM
Next tacked on the heater tube and the flexible tube bracket.
Dion
Apr 16 2020, 07:49 PM
Starting to look proper again.
saigon71
Apr 17 2020, 05:10 AM
Nice work Dion - good to see more progress on this. She'll be ready for the gathering in Strasburg for sure!
914dave
Apr 17 2020, 06:22 AM

You go!!!
BeatNavy
Apr 17 2020, 06:31 AM
Great progress, Dion. Look forward to seeing this in person one day
tygaboy
Apr 17 2020, 07:50 AM
QUOTE(Dion @ Apr 16 2020, 06:49 PM)

Starting to look proper again.

That'll work!
Dion
Apr 17 2020, 12:36 PM
Thank you all for the kind words & encouragement fellas.
I know my skill set does not approach
the talents seen on this site, I’m just very happy it is strong and sound again. Eventually
I hope I can make the metal work look better.
mepstein
Apr 17 2020, 01:09 PM
QUOTE(Dion @ Apr 17 2020, 02:36 PM)

Thank you all for the kind words & encouragement fellas.
I know my skill set does not approach
the talents seen on this site, I’m just very happy it is strong and sound again. Eventually
I hope I can make the metal work look better.

Dion - You're doing great. The factory welding was nothing special. It got the job done.
Superhawk996
Apr 18 2020, 10:05 AM
Keep going! This type of work is painfully slow but you'll be glad you did it.
That seatbelt attachment is scary. There are so many teeners running around with that very same condition and people don't even know the risk they are taking or choose to ignore it hoping they'll never need a seat belt in an impact.
Dion
May 6 2020, 04:03 PM
Addressed the lower left inner firewall. Again thank the gods for Restoration Design stampings. Placed it in position, did a chalk line to see where i was going to scuff to bare metal for the plug welds. It needed a little coaxing and some hammer/dolly to shape. I prolly disturbed adjacent panels a bit ripping out the rusted piece. Then drilled out the panel for the areas to be welded.
Dion
May 6 2020, 04:04 PM
Positioning
Dion
May 6 2020, 04:07 PM
Plug welds & seam sealer
Dion
May 6 2020, 04:10 PM
Placed the new E-brake cover in as well. As simple a piece as this is it gave me fits
keeping it in position with magnets.
Dion
May 6 2020, 04:11 PM
A coat of primer:
Dion
May 6 2020, 04:11 PM
E brake area
Dion
May 6 2020, 04:17 PM
Turned attention to finishing up my trailing arms. Pressed in the outer hubs as well as installing the Elephant Racing poly bronze bushings.
Those grease fittings are a tedious bunch

. Only one grabbed the way the coach drew it up. I had to cheat and add a little JBWeld to seal them up. The circular area just kept allowing grease to slip on by. All good now
Dion
May 6 2020, 04:19 PM
Assembled
Dion
May 6 2020, 04:20 PM
Complete set ready to go. Just needs inner stub axle to be joined.
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