We took a ride to the Red Barn to see Chris
@tygaboy for some help with my latest project....installing a clean Starlink satellite mount on our home. I bought a bracket that came with a tiny plate to mount to the rafter tail and then come out past the gutter and the "dish" would mount on that. It looked flimsy and they wanted you to just screw into the rafter tail. I didn't like that idea and wanted to make it better, cleaner, cooler.
Enter Chris. We talked about making a couple steel plates that the existing mounting bracket would weld to and then the new plates would be enlarged to spread the load and then we would also add a backing plate to sandwich the rafter tail instead of putting force on it which could cause cracks/splits. I have 2"x6" rafters, so we had room.
Chris used his magic water jet (I hope I got that right) to cut out 2 really nice steel plates with 4 perfect holes in them. Chris then broke out his metal router to make the edges look bitchin!
Chris said he would TIG weld the existing bracket to the new one. I asked if I could try TIG welding....it has been about 50 years since I held a welder.... with Chris' patience and excellent tutelage, I was able to run about a 1" weld; can you see the part I did? Hint: it looks like a child did it despite Chris' patience. I guess at some point you are just old. Regardless, that bracket is never going to move now.
I am awaiting a part from Starlink and then I will install the whole thing once it receives a nice coat of primer and paint.
Thanks again to Chris. I really enjoyed the visit and seeing how the "sausage is made".
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