Okay. Big doin's out here in the sticks. Bumpers and rocker covers on the car!
The rocker covers were a triple Bee-otch to install! Despite having "dry fit" them several times, they were still a PITA to fit. I tried riveting the tops first and then screwing in the bottoms. That didn't work. I could not get the screw holes to line up. Reversing that by screwing in the bottoms first and then snapping them on to the thresholds to line up the rivet holes worked, but scraped paint off my pristine threshold edges.
It won't show, but I need I'll need to revisit to make sure bare metal isn't exposed. I think the problem is they are used rocker covers that have been on another car and didn't quite have a custom fit for mine. Anyway, they are on and look great.
The rear bumper went on with only one small mystery. The PET shows a spacer washers on all of the mounting studs of the bumper top. 914Rubber sells them so I bought a set for both ends and installed before mounting the bumper top to the bumper. When I installed the bumper on the car, the bumper top was too high. I pulled it off. Removed the spacers, and reinstalled. Looks great.
Click to view attachmentI'm starting to think the spacers in the PET are the hard plastic spacers that fit into recesses at the base of the mounting studs. You can see the disc I'm talking about at the top of this pic and a couple more pics further down.
Click to view attachmentOh, I did have a small tear in the rear bumper top that needed repair as well as a couple mounting studs to replace. I want to give a shout out to
@gereed75 for
this excellent post on repairing bumper tops with 3M 5200 Marine Adhesive Sealant. This stuff creates a perfect repair! Stud repair in progress.
Click to view attachmentClick to view attachmentHere's a pic after the sealant cured and before sanding. I haven't snapped a close up of the final result, but what's the point? It is invisible.
Click to view attachmentNow for the front bumper. The top had a large tear in the front middle that I repaired with the 5200 which is what is happening with the clamp in the earlier pic. After the sealant cured, I sanded the repair down with 80 grit and it was looking great but every time I moved the piece, I heard the completely disintegrated subframe crunch and there was a mushed in place right at the nose that was never coming out. Then I remembered the date was 9/14 and thought, "hey! sale!" So I went to my computer, found bumper tops at 914Rubber on sale for $50 off, and clicked the order button.
This is where the mystery of the bumper top spacers reappears. I mounted the new bumper top to the bumper with single spacers and mounted the bumper to the car. Even with the spacers, the bumper top sat low to the front trunk lid edge. Those spacers are squishy so I could have loosened the nuts on the bumper top to raise the height but didn't feel like the top would be securely fastened. First, I did a little investigation and found that the height of the 914Rubber top from mounting surface to rear top edge was 4mm shorter than my OE piece.
Click to view attachment I'm not sure why as everything else looked spot on but now the spacers they sell started to make more sense (BTW, I could find no instructions for installing these on the web site). However, single spacers weren't cutting it so I grabbed the set I didn't use on the rear and doubled up spacers on all 5 studs. That let me snug up the nuts better while maintaining the height needed. I did add blue loctite to the studs just to help prevent the nuts from vibrating loose.
Click to view attachment The bumper went back on the car and I was very happy with the alignment.
Click to view attachmentNote the missing horn grill. That became an issue. I had a NOS grill I bought decades ago plus the original on the passenger side.
Click to view attachmentI discovered the original (at least original to me) was painted black over chrome. That is a mystery since the only chrome bumper 914 I've had was an appearance group car with fogs. I don't remember those grills ever being chrome. Whatever, the chrome was starting to peel and needs to come off. Blasting didn't work so I tried all kinds of solutions suggested on the interwebs to strip that stuff off. Nothing worked. I think these were chromed with a much different process than modern chromed plastic. It looks like they were sprayed with a conductive paint, then copper plated, then chrome plated over the copper. At any rate, I give up and will bite the bullet and buy an overpriced replacement.
Click to view attachmentI have hardware for the license tag frames en-route so should get those on this week. Will get the horn grill ordered ASAP. Then the windshield is the last bit of body work to do. Only thing left for now is admire.
Click to view attachment Marc's D-cup has served her well but...
Click to view attachment Click to view attachmentNow she's a free-swinging hippy!!!
Nice ass too.
Click to view attachment Of course the most important thing with bumpers is how well they look after dark.
Click to view attachment Oh! Now that's interesting....