bkrantz
Feb 1 2020, 10:46 PM
And ground down to almost pretty.
bkrantz
Feb 1 2020, 10:48 PM
Since the front floor corners are where the front jack point donuts, mount, I decided to reinforce things on the inside.
bkrantz
Feb 1 2020, 10:49 PM
Left side welded in.
bkrantz
Feb 1 2020, 10:49 PM
And the right side.
bkrantz
Feb 1 2020, 10:51 PM
While welding in the neighborhood, I filled in some holes in the floor from where a PO pop-riveted some sheet metal in a cheesy attempt to cover the holes in the floor.
bkrantz
Feb 1 2020, 10:52 PM
With all the preliminaries down, its time to fit and weld in the rear floor panel. To make that easier, and avoid any asymmetric sag with the car sideways, I rotated the car to upside-down.
Kansas 914
Feb 2 2020, 07:47 AM
While I have been hibernating you have been busy.
bkrantz
Feb 2 2020, 09:22 PM
Got the floor panel fitted today. My plan to is do a few spot welds along the sides, tack a few spots on the butt seam with the front floor, and a few short beads along the rear edge. Then I can flip it sideways again to get all the flanges on the inside.
bkrantz
Feb 3 2020, 08:25 PM
Before welding on the new floor section, I painted the areas that will be inaccessible (inside the center tunnel and the firewall). That's Rustoleum self-etching primer.
bkrantz
Feb 3 2020, 08:28 PM
While waiting for paint to dry, I started work on the rust at the base of the A-pillars. This is the right side. Note the small hole above the sill edge (and remember the car is currently upside down). That was probably from when somebody pulled the pillar straight from a previous collision--and did not bother to fix it.
bkrantz
Feb 3 2020, 08:32 PM
Here is the rusted section cut out, after removing part of the sill edge.
bkrantz
Feb 3 2020, 08:34 PM
And a cardboard template for the patch. (The left side is about the same, maybe a bit smaller.)
bkrantz
Feb 4 2020, 09:38 PM
No garage time today, but got some more body parts from AA and RD.
sixnotfour
Feb 5 2020, 02:18 AM
bkrantz
Feb 5 2020, 10:08 PM
Great. Now I have to check the rotisserie lock.
raynekat
Feb 6 2020, 05:56 PM
Yep.....just a whee bit left of the tin worm in there.
Doing a great job there Dr. Bob!
bkrantz
Feb 6 2020, 10:02 PM
Thanks, Doug. I may need to pick your brain soon. I hear little voices telling me about how I should "improve" the car and deviate from a stock restoration.
bkrantz
Feb 6 2020, 10:03 PM
Back to 914 work today. First up: finish the A-pillar patches. Here is the right side patch in place.
bkrantz
Feb 6 2020, 10:04 PM
And welded in, ready for grinding.
bkrantz
Feb 6 2020, 10:05 PM
Left side patch, a bit more challenging since the base of the A-pillar is curved inward for clearance for the fuel vapor hoses.
bkrantz
Feb 6 2020, 10:06 PM
Tack-welded.
bkrantz
Feb 6 2020, 10:09 PM
Finally on to attaching the new floor section. Here it is after tack-welding the butt seam (with metal work during welding to improve alignment), about 1/3 of the plug welds along the sills, and a few tack welds along the rear seam.
bkrantz
Feb 7 2020, 09:37 PM
Allright! I flipped the car to right side up, and started work on the new floor cross member. Here is the piece as it cam from RD, with the ends notched for flange tabs but not bent.
bkrantz
Feb 7 2020, 09:38 PM
After measuring and bending, here is one end after bending some.
bkrantz
Feb 7 2020, 09:39 PM
After more fitting and bending, here is the cross member installed ready for welding.
Trophy
Feb 8 2020, 12:13 PM
Nice work you are doing, what sort of tools are you using for the job, Welder's, spot weld cutters etc?
bkrantz
Feb 8 2020, 08:58 PM
Thanks. I have mostly electrical tools: 4.5 inch grinders (new Hein and old Bosch) with cutting, grinding, and flap-sanding discs, Makita die grinder with 2 inch cut-off discs and carbide grinding bits, Rigid reciprocating saw, plus cordless drills, drill press, etc. For welding, I have a Hobart MIG and Easton TIG. 95% of the welding on car sheet metal is MIG. For metal forming I just have some hammers, including body work hammers, dollys, and miscellaneous bits of metal bars or angles. I have been cutting spot welds with the Blair 3/8 inch cutter (and lots of bits to stay sharp) as well as standard drill bits.
bkrantz
Feb 8 2020, 09:05 PM
Just some incremental work today, mostly rescuing the brackets on the floor cross brace that hold the teeth for the seat tilt mechanism. Here is the left side, still attached to the section I cut out of the rusty floor.
bkrantz
Feb 8 2020, 09:06 PM
Here's the bracket and surrounding sheet metal cut out.
bkrantz
Feb 8 2020, 09:08 PM
And finally both brackets, after removal of old sheet metal and welds, and initial cleanup.
bkrantz
Feb 9 2020, 10:11 PM
Some progress on welding inside the floor panel, including the cross member. Until I ran out of MIG wire (next time, buy 2 spools).
bkrantz
Feb 9 2020, 10:15 PM
Also progress on the A-pillar bases. Ground down the welds on the left side.
bkrantz
Feb 9 2020, 10:15 PM
And the missing piece of the sill ledge, in place for welding.
bkrantz
Feb 9 2020, 10:16 PM
Right side ground down.
bkrantz
Feb 9 2020, 10:17 PM
And right sill edge piece.
horizontally-opposed
Feb 9 2020, 10:22 PM
QUOTE(bkrantz @ Feb 9 2020, 08:17 PM)
And right sill edge piece.
^ Nice work—in an inspiring thread...wow!
bkrantz
Feb 10 2020, 10:11 PM
QUOTE(horizontally-opposed @ Feb 9 2020, 09:22 PM)
QUOTE(bkrantz @ Feb 9 2020, 08:17 PM)
And right sill edge piece.
^ Nice work—in an inspiring thread...wow!
Thanks. Nothing fancy or as quality as some really talented people can do. I just figure I can learn by doing and get something functionally better.
bkrantz
Feb 10 2020, 10:12 PM
Right sill edge welded.
bkrantz
Feb 10 2020, 10:14 PM
Right side floor interior welding done. Still a challenge to get the plug welds functional and pretty. I go for functional first.
bkrantz
Feb 12 2020, 10:54 PM
And the left side done. Getting a little better at plug welding.
bkrantz
Feb 12 2020, 10:56 PM
Left side sill ledge piece. Had a couple of burn-throughs so these beads are a bit fat.
bkrantz
Feb 12 2020, 10:58 PM
An overall shot of the car--feeling like I have made some progress, and maybe over the hump. (At least this hump)
bkrantz
Feb 14 2020, 09:34 PM
So after 3 days of measuring and fitting and aligning, I was confident enough to weld in the seat bracket mounts. I did the hinges and floor mounts first, then lined up the front bracket that holds the tilt adjustment teeth.
Here's the left side:
bkrantz
Feb 14 2020, 09:35 PM
And with the seat mount in place. It tilts!
bkrantz
Feb 14 2020, 09:36 PM
And the right side:
bkrantz
Feb 14 2020, 09:37 PM
This side tilts, too!
bkrantz
Feb 14 2020, 09:38 PM
Only one more thing to weld on the floor interior. Any guesses?
bbrock
Feb 14 2020, 10:08 PM
QUOTE(bkrantz @ Feb 14 2020, 08:38 PM)
Only one more thing to weld on the floor interior. Any guesses?
Carpet buttons.
Kansas 914
Feb 15 2020, 07:37 AM
QUOTE(bkrantz @ Feb 14 2020, 08:38 PM)
Only one more thing to weld on the floor interior. Any guesses?
E-brake mount?
bkrantz
Feb 15 2020, 09:04 PM
QUOTE(Kansas 914 @ Feb 15 2020, 06:37 AM)
QUOTE(bkrantz @ Feb 14 2020, 08:38 PM)
Only one more thing to weld on the floor interior. Any guesses?
E-brake mount?
Here it is.
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