bkrantz
Feb 5 2023, 10:32 PM
One more visual check of how the VDO sender will mount.
bkrantz
Feb 5 2023, 10:35 PM
Everything looks good, so time to start putting the engine topsides together. Here's the front right sheet metal duct.
bkrantz
Feb 5 2023, 10:36 PM
And the left front duct.
bkrantz
Feb 5 2023, 10:36 PM
And finished up today with the inner blower housing.
bkrantz
Feb 6 2023, 08:10 PM
Hall sensor tooth gear.
bkrantz
Feb 6 2023, 08:11 PM
Blower cage.
bkrantz
Feb 6 2023, 08:12 PM
Blow-back vent flappers.
bkrantz
Feb 6 2023, 08:13 PM
Alternator.
bkrantz
Feb 6 2023, 08:14 PM
Front blower housing and alternator sheet metal. I even remembered the plastic baffle ring.
bkrantz
Feb 6 2023, 08:16 PM
I made a shorter jumper cable for the stock oil pressure sensor.
bkrantz
Feb 6 2023, 08:16 PM
Roughly how it fits.
bkrantz
Feb 6 2023, 08:18 PM
Rear sheet metal pieces, left and right.
bkrantz
Feb 6 2023, 08:18 PM
Side sheet metal pieces.
bkrantz
Feb 6 2023, 08:19 PM
Front sheet metal.
bkrantz
Feb 6 2023, 08:20 PM
I attached the thermostat cable to the flap pivot.
bkrantz
Feb 6 2023, 08:21 PM
A little voice told me to test it, so I got out my heat gun.
bkrantz
Feb 6 2023, 08:22 PM
The thermostat bellows expanded, but the cable went slack.
bkrantz
Feb 6 2023, 08:23 PM
And the flap pivot did not rotate much. I could move it by hand, but it was binding.
bkrantz
Feb 6 2023, 08:24 PM
Turns out the plastic bushing on the right side was not seated properly. I loosened the sheet metal and fixed that.
bkrantz
Feb 6 2023, 08:25 PM
I hit the bellows with the heat gun again, and this time the cable stayed tight.
bkrantz
Feb 6 2023, 08:26 PM
And the pivot and flaps rotated as specified.
bkrantz
Feb 6 2023, 08:26 PM
With the rear piece, I have all the top sheet metal on again.
bkrantz
Feb 6 2023, 08:27 PM
Last thing today: the new VDO sensor.
bkrantz
Feb 9 2023, 08:24 PM
A few more bits today. Spark plug wires.
bkrantz
Feb 9 2023, 08:24 PM
J-tubes.
bkrantz
Feb 9 2023, 08:26 PM
I cleaned the old gaskets off the intakes, and it looked like they did not seal evenly. A bit of scuffing on some sandpaper proves that.
bkrantz
Feb 9 2023, 08:27 PM
More sanding. Getting flatter.
bkrantz
Feb 11 2023, 08:34 PM
Intake manifolds installed (with thin gaskets).
bkrantz
Feb 11 2023, 08:35 PM
Oil filler/breather.
bkrantz
Feb 11 2023, 08:36 PM
Top side wires, including starter cable.
bkrantz
Feb 11 2023, 08:37 PM
Got out my 3M real rubber tape.
bkrantz
Feb 11 2023, 08:38 PM
And made a wrap to insulate the starter terminal.
bkrantz
Feb 11 2023, 08:39 PM
And also sealed the gap between the rear sheet metal and the trans housing.
bkrantz
Feb 11 2023, 08:40 PM
Fuel lines and clamps, including brackets for spark plug wires.
bkrantz
Feb 11 2023, 08:41 PM
Fuel lines installed.
bkrantz
Feb 11 2023, 09:02 PM
Throttle bodies.
I know I can't lift the engine up like this, since the injector rails extend too far to the sides, but I want to check and adjust things.
bkrantz
Feb 11 2023, 09:04 PM
Like the throttle connection cable (from Tangerine).
bkrantz
Feb 11 2023, 09:05 PM
Installed and adjusted.
bkrantz
Feb 11 2023, 09:06 PM
EFI system vacuum hose.
bkrantz
Feb 11 2023, 09:06 PM
Installed.
bkrantz
Feb 11 2023, 09:07 PM
Ready to go into the car.
bkrantz
Feb 11 2023, 09:08 PM
The parts cart is empty--that's a good sign.
bkrantz
Feb 11 2023, 09:10 PM
And a few more items done. Got my fingers crossed about oil leaks.
Cairo94507
Feb 12 2023, 09:19 AM
I am eagerly awaiting the install, fire-up and drive. I have my fingers crossed you addressed the leaks and will have a nice dry engine.
I have been chasing oil leaks on my car and am down to 2 from 5. Passenger axle seal that leaves a nice half dollar size puddle on the ground when parked and a cam chain cover that weeps a drop every now and again. I have a nice new seal for the axle and hope to get to that this coming week.
bkrantz
Feb 12 2023, 07:59 PM
QUOTE(Cairo94507 @ Feb 12 2023, 08:19 AM)
I am eagerly awaiting the install, fire-up and drive. I have my fingers crossed you addressed the leaks and will have a nice dry engine.
I have been chasing oil leaks on my car and am down to 2 from 5. Passenger axle seal that leaves a nice half dollar size puddle on the ground when parked and a cam chain cover that weeps a drop every now and again. I have a nice new seal for the axle and hope to get to that this coming week.
Thanks, Michael. I wish you luck, too.
bkrantz
Feb 12 2023, 08:04 PM
Instead of 914 work I spent a couple of hours playing with old snow. I shoveled back snowbanks in the shade not melting (except a little each day which then makes ice on the driveway), and big ice dams at the street that makes a skating rink every morning. Party my OCD and partly my wife's worries about slipping.
bkrantz
Feb 12 2023, 08:06 PM
I did have time to confirm some measurements. The engine with the ITB injector rails is about 34" wide.
bkrantz
Feb 12 2023, 08:07 PM
But the clearance between the rear suspension mounts is less than 32".
There might be a way to sneak the engine in while lifting it--have to see.
Puebloswatcop
Feb 13 2023, 05:49 PM
Fingers Crossed that everything goes well
bkrantz
Feb 13 2023, 09:13 PM
QUOTE(Puebloswatcop @ Feb 13 2023, 04:49 PM)
Fingers Crossed that everything goes well
Thanks, Kevin. Can't be any worse, right?
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