Didnt give up on it. Cut, grind, weld, primer, swim, music, beer, grill food. Do it again tomorrow. Key is in it but does nothing.
Gatornapper
Apr 27 2019, 07:30 PM
Spent 4 hours last night trying to get driver's door handle to work - plunger inside misses the latching mechanism. Did some bending on the metal flange that is supposed to hit the plunger, but now the plunger hits it but then then slides off. Guess I'll be taking another whack at it. Cannot figure out what has happened. One day the handle worked, next day it didn't.
Anyone know a history of this happening?
But there are 2 other issues:
I pulled the latching assembly at least a dozen times, completely re-conditioned it, even soaking it in carb cleaner, re-lubing it. The sliding movement up and down of the locking assembly is far too difficult, as if something is binding - but I sure can't see what it is.
Also, went to remove the 10mm nut on the door flange that is hidden with the door closed to remove the handle assembly - and guess what? The stud embedded in the cast door handle material spins in the cast metal. So I cannot get the nut off.
Any suggestions for that?
GN
Larmo63
Apr 27 2019, 07:53 PM
Complete oil change today in the garage.
It looks simple in theory, but it's not on a /6. I had to take the left side header completely off, and I (brilliantly) figured out to weigh the the amount of old oil on my bathroom scale to calculate out how much oil to put back in the car, plus a new filter.
I was pretty proud of myself after undoing three oil lines to drain/clear them AND the engine drain plug.
Dang, I'm drinking a Moscow Mule now...........
90quattrocoupe
Apr 28 2019, 05:40 PM
QUOTE(Gatornapper @ Apr 27 2019, 06:30 PM)
Also, went to remove the 10mm nut on the door flange that is hidden with the door closed to remove the handle assembly - and guess what? The stud embedded in the cast door handle material spins in the cast metal. So I cannot get the nut off.
Any suggestions for that? GN
I had this happen years ago. I put a notch in the stud with a hacksaw and then used a narrow screwdriver to hold it while I removed the nut. While you have the handle off, peen the edge of the stud and apply anti-seize to the stud.
Greg W.
Gatornapper
Apr 28 2019, 08:11 PM
Greg -
Brilliant.
A bit embarrassed that I didn't think of that myself, as I've done similar things in the past.
Think I'll cut the notch with a Dremel tho..........
Thank you.
GN
QUOTE(90quattrocoupe @ Apr 28 2019, 05:40 PM)
QUOTE(Gatornapper @ Apr 27 2019, 06:30 PM)
Also, went to remove the 10mm nut on the door flange that is hidden with the door closed to remove the handle assembly - and guess what? The stud embedded in the cast door handle material spins in the cast metal. So I cannot get the nut off.
Any suggestions for that? GN
I had this happen years ago. I put a notch in the stud with a hacksaw and then used a narrow screwdriver to hold it while I removed the nut. While you have the handle off, peen the edge of the stud and apply anti-seize to the stud.
Greg W.
jcd914
Apr 28 2019, 10:19 PM
I started my engine for the first time in years! Over the last couple months I've been getting the wiring and fuel plumbing set for the engine to go in and last week I installed the engine. This weekend I got enough done to get power and fuel to the engine and start it. I cranked up oil pressure and flushed the fuel circuit but no other adjustments to the engine. In fact when I installed the points I just adjusted the gap by eye and have not checked the dwell or timing yet. I am on my 5th fuel pump, the first 4 either leaked or didn't run.
We were the only 914 there. Last year there was about 8!!
Chi-town
Apr 29 2019, 08:03 AM
While waiting for the new cars to arrive I installed my restored fog lights and reinstalled my front bumper.
914Sixer
Apr 29 2019, 05:38 PM
Did some seat work. Got seats stripped and cleaned up. Bottom cushions went pretty quick. Sides are heating up so they can be stretched on. Not liking how they are fitting, may take to professional. Car is a L20C orange 75, converting to black interior from aftermarket tan.
Gatornapper
Apr 29 2019, 06:59 PM
Had to grind off retaining screw on left door handle to get it out - became clear why it wouldn't work - when what was hidden could now be seen - nylon plunger was broken off out of sight....good plunger part from right door shows. Rt. door broke in weak cast section - both door handles failed after I got the car.....
Good news is switching the key assemblies to good handles is extremely easy.
QUOTE(Gatornapper @ Apr 27 2019, 07:30 PM)
Spent 4 hours last night trying to get driver's door handle to work - plunger inside misses the latching mechanism. Did some bending on the metal flange that is supposed to hit the plunger, but now the plunger hits it but then then slides off. Guess I'll be taking another whack at it. Cannot figure out what has happened. One day the handle worked, next day it didn't.
Anyone know a history of this happening?
But there are 2 other issues:
I pulled the latching assembly at least a dozen times, completely re-conditioned it, even soaking it in carb cleaner, re-lubing it. The sliding movement up and down of the locking assembly is far too difficult, as if something is binding - but I sure can't see what it is.
Also, went to remove the 10mm nut on the door flange that is hidden with the door closed to remove the handle assembly - and guess what? The stud embedded in the cast door handle material spins in the cast metal. So I cannot get the nut off.
Any suggestions for that?
GN
burton73
Apr 30 2019, 03:42 PM
Packed up the front Carrera suspension to go to Jo Proper back east. Lots of work to pack each part in individual boxes so nothing would get damaged. In is in great as new shape and will stay that way.
Took it out for an evening romp on the back roads near my house to the top of Mt. Umunhum in San Jose. About an 11 mile road to the top and did not get stuck behind a single car.
I had a rare but fun weekend working on my 914 where it was stored. I fixed the brakes dragging issue (venting clearance),Click to view attachment
Is that a dragging rear brake issue? Mine does the same but to a lesser degree and I figured it was the rear toe alignment that was a bit too much toe in. I'll have to check on the brakes first I guess.
Well, it went away when I freed the brakes up from insufficient venting clearance. The debris is brake pad, I think. Good luck!
burton73
May 2 2019, 09:29 PM
QUOTE(burton73 @ Apr 30 2019, 02:42 PM)
Packed up the front Carrera suspension to go to Jo Proper back east. Lots of work to pack each part in individual boxes so nothing would get damaged. In is in great as new shape and will stay that way.
Took it out for an evening romp on the back roads near my house to the top of Mt. Umunhum in San Jose. About an 11 mile road to the top and did not get stuck behind a single car.
Took it out for an evening romp on the back roads near my house to the top of Mt. Umunhum in San Jose. About an 11 mile road to the top and did not get stuck behind a single car.
Ok, being on the east coast, and many years since I was in San Jose, can you tell us what that weird wall that looks like OSB is behind your beautiful Teener?
JOEPROPER
May 3 2019, 06:31 AM
No pictures, but I welded in a section of my firewall last night. I will clean it up and apply a coat of primer this weekend.
DRPHIL914
May 3 2019, 11:53 AM
QUOTE(914Sixer @ Apr 29 2019, 07:38 PM)
Did some seat work. Got seats stripped and cleaned up. Bottom cushions went pretty quick. Sides are heating up so they can be stretched on. Not liking how they are fitting, may take to professional. Car is a L20C orange 75, converting to black interior from aftermarket tan.
Mark, those look great, where did you get the material?
I'm gonna get some new knee joints made out of the same stuff (I think)
No 914 stuff, but I started the Ghia up today ... been several months since I did - was pretty surprised the battery still had enough juice to crank it over
jim_hoyland
May 3 2019, 09:14 PM
Installed Oscar’s custom GT trunk hinges
jim_hoyland
May 3 2019, 09:18 PM
Installed two LED lights on engine lid. The lights are LED license plate lights. They attach to the engine lid by rare-earth magnets and can be moved. The lights ground is activated by a tilt switch attached to the lid. Lights only come on when the lid is raised
drem914
May 3 2019, 10:21 PM
QUOTE(jim_hoyland @ May 3 2019, 08:18 PM)
Installed two LED lights on engine lid. The lights are LED license plate lights. They attach to the engine lid by rare-earth magnets and can be moved. The lights ground is activated by a tilt switch attached to the lid. Lights only come on when the lid is raised
Nice job. Jim
Michael N
May 3 2019, 10:24 PM
QUOTE(Gatornapper @ May 3 2019, 04:20 AM)
QUOTE(Michael N @ May 2 2019, 09:02 PM)
Took it out for an evening romp on the back roads near my house to the top of Mt. Umunhum in San Jose. About an 11 mile road to the top and did not get stuck behind a single car.
Ok, being on the east coast, and many years since I was in San Jose, can you tell us what that weird wall that looks like OSB is behind your beautiful Teener?
It is the remnants of an old Cold War Era Air Force radar station that was part of a network that overlooked the West Coast. Opened back up to the public access last year for the first time in decades.
Wow! Thank you! Makes total sense now, more info than I'd ever guess!
Looks like a perfect ride for a 914!
GN
QUOTE(Michael N @ May 3 2019, 10:24 PM)
QUOTE(Gatornapper @ May 3 2019, 04:20 AM)
QUOTE(Michael N @ May 2 2019, 09:02 PM)
Took it out for an evening romp on the back roads near my house to the top of Mt. Umunhum in San Jose. About an 11 mile road to the top and did not get stuck behind a single car.
Ok, being on the east coast, and many years since I was in San Jose, can you tell us what that weird wall that looks like OSB is behind your beautiful Teener?
It is the remnants of an old Cold War Era Air Force radar station that was part of a network that overlooked the West Coast. Opened back up to the public access last year for the first time in decades.
It is the remnants of an old Cold War Era Air Force radar station that was part of a network that overlooked the West Coast. Opened back up to the public access last year for the first time in decades.
Michael, Thank you for the great photos and history lesson. Very interesting.
ndfrigi
May 4 2019, 11:49 AM
picked up some parts from Oscar and kids got to see Oscar’s Museum. Pic also with Jerry and Oscar.
Slowly putting in parts from Chi-town (THANK YOU!) and AutoAtlanta to fix the long list of small items needing replacement, new interior lamp from VW parts shop, etc.
Still have yet to pull in new fuel lines but sure have that at the top of my list for this week - gotta get this Teener running!
GN
JFG
May 6 2019, 02:17 PM
Drove down to West Wales for a classic car show.
Got home to find oil welling in the cylinder head tinware. Oil filler gasket maybe
Need to have a proper look
SirAndy
May 6 2019, 03:09 PM
North Coast Jim
May 6 2019, 05:22 PM
Got the horn working today after 2 years without it. Seems that all the wiring was correct and intact. Got the relay to trigger but no beep beep. found out the new Chinese made relays weren't making contact with the socket on the fuse panel. Had to pry the pronged male posts outward with a jewelers screwdriver to open up the post dia. Simple fix took 4 hours. Will file this in my cranium for the future.
I can "horn em" now as my toddler son used to say. Beep Beep Beep
BENBRO02
May 6 2019, 05:54 PM
Drove it to work. It was a very nice Monday in Northern Virginia.
Found top key shop in town could duplicate the original master key and give me the original Key Code from the original door locks.
I had put the new locks in the door handles Chi-town sent me, but they would not work. Only key I had other than Valet key had been rigged, and was not a copy of the original.
Somewhere on here someone mentioned that as far as copying the key, one could use a Valet key to make a main ignition/door key from it and the only difference was a groove in the key - can anyone remind me where that post is? Looked but cannot find it.....
GN
Gatornapper
May 6 2019, 06:22 PM
Ben -
Looks good from the 2nd floor, for sure.
GN
QUOTE(BENBRO02 @ May 6 2019, 05:54 PM)
Drove it to work. It was a very nice Monday in Northern Virginia.
Found top key shop in town could duplicate the original master key and give me the original Key Code from the original door locks.
I had put the new locks in the door handles Chi-town sent me, but they would not work. Only key I had other than Valet key had been rigged, and was not a copy of the original.
Somewhere on here someone mentioned that as far as copying the key, one could use a Valet key to make a main ignition/door key from it and the only difference was a groove in the key - can anyone remind me where that post is? Looked but cannot find it.....
GN
Dan ( @tweet ) is the resident lock& key guru on the forum. You could search his threads or just drop him a PM
Gatornapper
May 7 2019, 05:11 AM
Thanks Mark.
[/quote]Dan ( @tweet ) is the resident lock& key guru on the forum. You could search his threads or just drop him a PM [/quote]
michael7810
May 7 2019, 01:45 PM
Drove past Canyon Lake with a Miata buddy. Perfect weather, even had a little rain. Click to view attachment
Gatornapper
May 8 2019, 07:52 PM
Great pic of your 72 Michael......
Spent this evening putting in the new-to-me door handles that I got from Chi-town and they are working fine. Boy are those internal hex bolts a bear to get threaded and started! Glad that's behind me.......
Next: fuel lines, tank, pump, etc.
GN
ValcoOscar
May 8 2019, 08:07 PM
Almost done with 2.7 six wrap...getting it ready for WCR.
Thought about driving one of the 914's, but we had some unusual weather for north Scottsdale this time of year... as Micheal found out. Saw a nice rainbow over 4 Peaks however from the cab of my F-150...
Oh, my. That's beautiful @mb911 ....how thick of a wrap is that? Mine is going to dallas after Memorial Day.
It was the same cost either thickness and I liked the 1/16" wrap more then the 1/8" from the pictures. It is still thick wrapped just not as bulky as the thicker ones.
914Sixer
May 9 2019, 06:14 PM
Started the bumper conversion today. Got the grinder, some cutting wheels and got started. I opted not to drill holes and just ground everything off. Found rust, imagine that. Primer in rear is from trunk pan replacement.
Larmo63
May 9 2019, 07:14 PM
I replaced the solid aluminum/Delrin PatrickMS sourced transmission mounts with Wevo mounts. I chose the softer black pillows. I think the vibration through the chassis from the hard mounts was too much for me. I used the cup washers under the mounts and on top of the transmission ears.
After driving the car, it really seems better. Less "valve" sound through the car.